2002 HONDA PASSPORT coolant level

ENGINE COOLANT
TEMPERATURE GAUGEFUEL GAUGE
59Instruments and Controlsodometer by repeatedly pressing
and releasing the reset button.
To reset a trip odometer, display
it, then press and hold the reset
button until the odometer clears to
zero.
Fuel Gauge
The fuel gauge will register the
approximate fuel level in the tank
when the key is in the “
ON”
position. The following conditions
may be considered normal:
•Gas station pumps may shut off
before the fuel gauge indicates
“
F” (FULL).
•The amount of fuel required for
a fill-up may not exactly
correspond to the gauge.
•The needle may not move away
from “
F” (FULL) until some
time after fill-up.

191In Case of Emergency
find a leak, it must be repaired
before you can continue
driving. (See Towing on page
191.)
•If you don’
t find an obvious
leak, check the coolant level in
the radiator reserve tank. If the
level is below the
MIN mark, add
coolant to halfway between the
MIN and MAX marks.
•If there was no coolant in the
reserve tank, you may also
have to add coolant to the
radiator.
Let the engine cool down until
the pointer reaches the middle
of the temperature gauge, or
lower, before checking the
radiator.
Removing the radiator cap
while the engine is hot can
cause the coolant to spray
out, seriously scalding you.
Always let the engine and
radiator cool down before
removing the radiator cap.
•
If needed, add coolant to the
radiator to bring the level up to
the filler neck, and to the
reservoir up to the level
indicated on the reservoir tank. Proper equipment must be used to
prevent damage to vehicles during
any towing. State and local laws
that apply to vehicles in tow must
be followed. Get detailed towing
instructions from your Honda
dealer.
Should it become necessary to
tow your vehicle, follow these
directions.Precautions
•Before towing, make sure that
the power train, axle,
transmission, wheels and
steering system are in good
condition.
If any of these items are
damaged, a flatbed trailer must
be used.
Towing

•
* 1
* 2Under severe driving conditions, service these items more often. –These fluids: brake, clutch, P/S, battery, ATF,
Using SAE 10W-40 oil, or any viscosity other than those recommended, may reduce engin\
e life and affect the warranty. windshield washer
This service is recommended only. – Tire pressure
204 Care and Maintenance
R – Replace L – Lube I – Inspect After inspection, clean, adjust, repair or replace if necessary.Service at the interval listed x1 000 il ( k ) ft th tx 1,000 miles7.51522.53037.54552.56067.57582.59097.5105Service at the interval listed x1,000 miles (or km) or after thatnumber of months whicheverx 1,000 km1224364860728496108120132144156168number of months, whichever
comes first.months612182430364248546066727884
Engine and TransmissionAir cleaner elementRRR
Fuel tank, cap, pipes, hoses and connectionsI
Spark plugsR
•Engine oil and oil filter * 1RRRRRRRRRRRRRREngine drive beltIII
Cooling system, heater hoses, and connectionsIIIIIII•Engine coolantRRR
Timing beltR*
2
Exhaust systemIIIIIIIIIIIIII
Starter safety switchIIIIIIIIIIIIII
Auto cruise control linkage and hoseIIIIIII
Radiator core and A/C condenserI
Manual transmission oil and transfer case oilRRRRAutomatic transmissionSee page 216.
Shift-on-the-fly systemIIIIValve clearanceAdjust only if noisy.
Check oil and coolant level at each fuel stop.Inspect monthly:
Maintenance Schedule

•
•Repeated short trips in cold weather
• Driving in dusty areas •
Frequent idling and/or frequent low-speed operation
• Towing a trailer Change engine oil and filter
–Every 3,750 miles (6,000 km)
or 3 months
Change rear axle oil –Every 15,000 miles (24,000 km)
205Care and Maintenance
R – Replace L – Lube I – Inspect After inspection, clean, adjust, repair or replace if necessary.
Service at the interval listed x1 000 il ( k ) ft th tx 1,000 miles7.51522.53037.54552.56067.57582.59097.5105Service at the interval listed x1,000 miles (or km) or after thatnumber of months whicheverx 1,000 km1224364860728496108120132144156168number of months, whichever
comes first.months612182430364248546066727884
Steering and suspension, miscellaneousFront and rear axle oilRRRRPropeller shaft flange torqueIIIIIII
Front and rear propeller shaftsLLLLLLLLLL
Body and chassisLLLLLLLLLLLLLL
Front wheel bearingsRepack bearings when replacing front brake pads.Power steering fluidRRR
Tires (inspect and rotate)IIIIIIIIIIIIII
Suspension and steeringIIIIIIIIIIIIIIBrakes/ClutchBrake discs; calipers and padsIIIIIII
Brake drums, wheel cylinders and liningsIIIIIIIBrake lines and hosesIIIIIIIIIIIIIIParking brakeIIIIIIIBrake pedal playIIIIIIIClutch pedal playIIIIIIIClutch pedal spring, bushing and clevis pinLLLLLLL
Clutch lines and hosesIII
Check oil and coolant level at each fuel stop.
Under severe driving conditions, service these items more often. These c\
onditions are: Service for severe driving conditions

217Care and Maintenance
Recommended Lubricant
Ambient
TemperatureLubricant Viscosity to Be Used
Rear
AxleFront Axle
Below 50
F(10
C)
SAE 80
or SAE80W-90
SAE
75W-90
synthetic
0
F to 90h
F(–18
C to
32
C)
SAE 90
or SAE
80W-90
SAE
75W-90
synthetic
Above 50
F(10
C)
consistentlySAE
140SAE
80W-90
or SAE
80W
-140
The engine cooling system is
designed to maintain the engine at
the proper operating temperatures.
The cooling system was filled at
the factory with a quality engine
coolant. The engine cooling system
is designed to use coolant (a
mixture of water and ethylene
glycol antifreeze) rather than plain
water. The engine coolant solution
should be used year-round. It has
many advantages such as:
•provides freezing protection as
low as –33
F (–36
C)
• provides boiling protection up
to 262
F (128
C)
•protects against rust and
corrosion in the cooling system
• maintains the proper engine
temperature for efficient
operation and emission control
•allows proper operation of the
engine coolant temperature gauge See the Maintenance Schedule in
this section to find out when the
engine coolant must be replaced.
Checking the Coolant Level
Check the engine coolant level at
the interval shown in the
Maintenance Schedule unless there
is evidence of leaking or
overheating. The engine coolant
level should be between the
maximum and the minimum level
marks on the radiator reserve tank.
Engine Cooling System

218Care and Maintenance
You usually do not need to remove
the radiator cap to check the engine
coolant level.
Removing the radiator cap
while the engine is hot can
cause the coolant to spray
out, seriously scalding you.
Always let the engine and
radiator cool down before
removing the radiator cap.
Adding Engine Coolant
To add engine coolant, remove the
cap on the radiator reserve tank
and fill the tank up to the
maximum level mark. Add a
50/50 mixture of water and a good
quality ethylene glycol antifreeze.
If you need to add engine coolant
frequently, see your Honda dealer
for a cooling system check.
If the proper quality antifreeze
is used, there is no need to add
extra inhibitors or additives. They
may be harmful to the proper
operation of the system.
Cooling System Service
The cooling system should be
serviced at the intervals specified
in the Maintenance Schedule as
follows:
•Wash the radiator cap and filler
neck with clean water.
•Check the engine coolant level
in the radiator and have it tested
for freeze protection. Add
ethylene glycol antifreeze, if
needed, to maintain freeze
protection at
–33
F ( –36
C).
•Have the cooling system and
radiator cap tested for a
pressure capacity of 15 psi (105
kPa). If a replacement cap is
needed, use a cap specified for
your model.
•Tighten all radiator and heater
hose clamps and inspect all
hoses. Replace the hoses if they
are swollen, “checked, ” or
otherwise worn. Carefully
tighten the hose clamps at the
radiator. Overtightening could
bend or collapse the radiator
fittings.
•Clean the front of the radiator
core and air conditioning
condenser.
It is the owner ’s responsibility to:
•Maintain the cooling system
freeze protection at –33
F

219Care and Maintenance
(–36

C) to ensure protection
against corrosion and loss of
engine coolant from boiling.
This should be done even if
freezing temperatures are not
expected.
•Add ethylene glycol-based
antifreeze when antifreeze has
to be added because of engine
coolant loss or if more
protection against freezing at
temperatures lower than –33
F
(–36
C) is needed. Do not use
an alcohol-based or
methanol-based antifreeze, or
plain water. They boil at a
lower point, and do not provide
corrosion protection.
Thermostat
The engine coolant temperature is
controlled by a thermostat, which
stops engine coolant flow through
the radiator until a preset
temperature is reached. This
thermostat is installed in the
engine coolant inlet on the front
of the engine block. The same
thermostat is used in both winter
and summer.Brake Master Cylinder
Check the master cylinder fluid
level in the reservoir every time
you check the engine oil level.
The level should be between the
MAX and ADD level line. If the
level is lower than the
ADD level
line, fill to the
MAX level line
with
DOT-3 or DOT-4 fluid.
Other Required
Maintenance

223Care and Maintenance
Spark Plugs
Replace the spark plugs with the
type specified in the “Technical
Data” section.
Clutch
Check the clutch play at the pedal.
Lubricate the clutch pedal bushing
and clevis pin, at the intervals
shown in the Maintenance
Schedule, with water-resistant
chassis lubricant. If you hear a
squeaking noise coming from the
area of the bushing or clevis pin at
the clutch pedal arm when the
clutch pedal is depressed,
lubricate it with water-resistant
EP
chassis grease.
Check the fluid level in the clutch
reservoir at the interval shown in
the Maintenance Schedule. If the
fluid is low in the reservoir, it should be filled to the maximum
level line with
DOT-3 or DOT-4
fluid.
Fluid or Lubricant Levels
Check the fluid or lubricant level
in the brake master cylinder,
clutch master cylinder, power
steering reservoir, rear axle,
engine and transmission,
windshield washer reservoir and
engine coolant at specified
intervals.
Power Steering
Check the fluid level in the power
steering fluid reservoir as
recommended in the Maintenance
Schedule. The fluid level should
be between the “
MIN” and
“
MAX” marks on the reservoir.
Use only automatic transmission
fluid labeled
DEXRON III.