2002 HONDA PASSPORT service

202Care and Maintenance
This section includes instructions
for simple maintenance tasks,
such as checking and adding oil.
Any service items not detailed in
this section should be performed
by a Honda technician or other
qualified mechanic.
Some of the most important safety
precautions are given below.
However, we cannot warn you of
every conceivable hazard that can
arise in performing maintenance.
Only you can decide whether or
not you should perform a given
task.
Failure to properly follow
maintenance instructions and
precautions can cause you to
be seriously hurt or killed.
Always follow the procedures
and precautions in this owner
’s
manual.
Important Safety Precautions
Before you begin any
maintenance, make sure your
vehicle is parked on level ground
and that the parking brake is on.
Also, be sure the engine is off.
This will help to eliminate several
potential hazards:
•Carbon monoxide poisoning
from engine exhaust.
Be sure
there is adequate ventilation
whenever you operate the engine.
•Burns from hot parts. Let the
engine and exhaust system cool
before touching any parts.
•Injury from moving parts. Do
not run the engine unless
instructed to do so.
Read the instructions before you
begin, and make sure you have
the tools and skills required.
To reduce the possibility of fire or
explosion, be careful when
working around gasoline or
batteries. Use a commercially
available degreaser or parts
cleaner, not gasoline, to clean
parts. Keep cigarettes, sparks, and
flames away from the battery and
all fuel-related parts.
You should wear eye protection
and protective clothing when
working near the battery or when
using compressed air.

203Care and Maintenance
The Maintenance Schedule
specifies how often you should
have your vehicle serviced and
what things need attention. It is
essential that you have your
vehicle serviced as scheduled to
retain its high level of safety,
dependability, and emission
control performance.
The services and time or distance
intervals shown in the
maintenance schedule assume you
will use your vehicle as normal
transportation. You should:
•
Avoid exceeding your vehicle’s
load limit. This puts excess
stress on the engine, brakes, and
many other parts of your vehicle.
The load limit is shown on the
label on the driver’s doorjamb.
• Operate your vehicle on
reasonable roads within the
legal speed limit.
• Drive your vehicle regularly over
a distance of several miles
(kilometers).
• Always use unleaded gasoline
with the proper octane rating
(see page 200).
Your authorized Honda dealer
knows your vehicle best and can
provide competent, efficient
service. However, service at a
dealer is not mandatory to keep
your warranties in effect.
Maintenance may be done by any
qualified service facility or person
who is skilled in this type of
automotive service. Keep all the
receipts as proof of completion,
and have the person who does the
work fill out the Maintenance Record. Check your warranty
booklet for more information.
We recommend the use of
Genuine Honda parts and fluids
whenever you have maintenance
done. These are manufactured to
the same high-quality standards as
the original components, so you
can be confident of their
performance and durability.
U.S. Vehicles:
Maintenance, replacement or repair
of emission control devices and
systems may be done by any
automotive repair establishment or
individual using parts that are
“certified” to EPA standards.
Maintenance Schedule

•
* 1
* 2Under severe driving conditions, service these items more often. –These fluids: brake, clutch, P/S, battery, ATF,
Using SAE 10W-40 oil, or any viscosity other than those recommended, may reduce engin\
e life and affect the warranty. windshield washer
This service is recommended only. – Tire pressure
204 Care and Maintenance
R – Replace L – Lube I – Inspect After inspection, clean, adjust, repair or replace if necessary.Service at the interval listed x1 000 il ( k ) ft th tx 1,000 miles7.51522.53037.54552.56067.57582.59097.5105Service at the interval listed x1,000 miles (or km) or after thatnumber of months whicheverx 1,000 km1224364860728496108120132144156168number of months, whichever
comes first.months612182430364248546066727884
Engine and TransmissionAir cleaner elementRRR
Fuel tank, cap, pipes, hoses and connectionsI
Spark plugsR
•Engine oil and oil filter * 1RRRRRRRRRRRRRREngine drive beltIII
Cooling system, heater hoses, and connectionsIIIIIII•Engine coolantRRR
Timing beltR*
2
Exhaust systemIIIIIIIIIIIIII
Starter safety switchIIIIIIIIIIIIII
Auto cruise control linkage and hoseIIIIIII
Radiator core and A/C condenserI
Manual transmission oil and transfer case oilRRRRAutomatic transmissionSee page 216.
Shift-on-the-fly systemIIIIValve clearanceAdjust only if noisy.
Check oil and coolant level at each fuel stop.Inspect monthly:
Maintenance Schedule

•
•Repeated short trips in cold weather
• Driving in dusty areas •
Frequent idling and/or frequent low-speed operation
• Towing a trailer Change engine oil and filter
–Every 3,750 miles (6,000 km)
or 3 months
Change rear axle oil –Every 15,000 miles (24,000 km)
205Care and Maintenance
R – Replace L – Lube I – Inspect After inspection, clean, adjust, repair or replace if necessary.
Service at the interval listed x1 000 il ( k ) ft th tx 1,000 miles7.51522.53037.54552.56067.57582.59097.5105Service at the interval listed x1,000 miles (or km) or after thatnumber of months whicheverx 1,000 km1224364860728496108120132144156168number of months, whichever
comes first.months612182430364248546066727884
Steering and suspension, miscellaneousFront and rear axle oilRRRRPropeller shaft flange torqueIIIIIII
Front and rear propeller shaftsLLLLLLLLLL
Body and chassisLLLLLLLLLLLLLL
Front wheel bearingsRepack bearings when replacing front brake pads.Power steering fluidRRR
Tires (inspect and rotate)IIIIIIIIIIIIII
Suspension and steeringIIIIIIIIIIIIIIBrakes/ClutchBrake discs; calipers and padsIIIIIII
Brake drums, wheel cylinders and liningsIIIIIIIBrake lines and hosesIIIIIIIIIIIIIIParking brakeIIIIIIIBrake pedal playIIIIIIIClutch pedal playIIIIIIIClutch pedal spring, bushing and clevis pinLLLLLLL
Clutch lines and hosesIII
Check oil and coolant level at each fuel stop.
Under severe driving conditions, service these items more often. These c\
onditions are: Service for severe driving conditions

208 Care and Maintenance
Promptly take any safety
problems to your Honda dealer
for service advice.
Parking
brake — Park on a fairly
steep hill and hold the vehicle
with the parking brake only. This
checks its holding ability.
Starter safety switch (automatic
transmission) —
Check the safety
switch by trying to start the
engine in each gear. The starter
should work only with the shift
lever in the “P” (Park) or “N”
(Neutral) position.
Starter safety switch (manual
transmission) —
To check the
safety switch, place the shift lever
in “Neutral,” push the clutch
pedal halfway and try to start the
engine. The starter should not
work. The starter should work only when the clutch pedal is fully
depressed.
Transmission shift indicator
(automatic transmission)
—
Check that the indicator points to
the gear chosen.
Steering — Be alert for any
changes in steering action. An
inspection or service is needed
when the steering wheel is harder
to turn or has too much free play,
or if there are unusual sounds
when turning or parking.
Wheel alignment, balance and
tires —
Uneven or abnormal tire
wear, or pulling to the right or left
on a straight and level road may
show the need for a wheel
alignment. A vibration of the
steering wheel or seat at normal
highway speeds means wheel balancing is needed. Check tire
pressures (including the spare) at
least monthly and whenever the
vehicle is serviced (see page 163).
Brakes — Watch for the
“
BRAKE” light coming on. Other
signs of possible brake trouble are
such things as repeated pulling to
one side when braking, unusual
sounds when braking or between
brake applications, or increased
brake pedal travel. If you note one
of these conditions, have the
system checked at once and
repaired if needed.
Owner Safety Checks

212Care and Maintenance
Change the oil and oil filter every
3,750 miles (6,000 kilometers) or
every three months if you drive
under one or more of these
“severe driving” conditions:
•Driving in dusty areas
•Towing a trailer
•Frequent idling or idling for
long periods
•Frequent short trips (4 miles [6
kilometers] or less) in cold or
freezing weather, where the
engine does not thoroughly
warm up.
•Change the oil and oil filter as
soon as possible after driving in
a dust storm.
Oil Change
Changing the oil and filter requires
special tools and access from
underneath the vehicle. The vehicle
should be raised on a service
station-type hydraulic lift for this
service. Unless you have the
knowledge and proper equipment,
you should have this maintenance
done by a skilled mechanic.
1. Warm up the engine. This
makes the oil drain faster and
more thoroughly.
2. Remove the oil filler cap.
3. Remove the drain plug and drain oil fully.
4. Install the drain plug, with a new gasket, and tighten it.
5. Fill the engine with the proper amount of new oil (see
“Specifications”). Oil Filter Installation
1. Remove the old oil filter with
the filter wrench.
2. Apply a light coat of engine oil to the oil filter gasket.
3. Hand-tighten the filter until the gasket contacts the sealing
face.
4. Using the filter wrench, tighten the filter one full turn.
5. Run the engine and inspect for leaks.
6. Shut off the engine. After a couple of minutes, check the
oil level. If necessary, add oil
to bring it to the
FULL mark.

An improperly installed oil filter
can result in severe engine
damage.

213Care and Maintenance
Oil Viscosity
Engine oil viscosity (thickness) has
an effect on fuel economy. Lower
viscosity engine oils can provide
increased fuel economy; however,
higher temperature weather
conditions require higher viscosity
engine oils for satisfactory
lubrication. To get the best fuel
economy with your vehicle, you
should use a fuel-saving engine oil
of the proper viscosity. These oils
can be found in service stations andother retail stores. They are
identified by words such as
“Energy Saving,” “Conserves
Gasoline,” “Gas Saving,”
“Gasoline Saving,” “Friction
Reducing,” “Improved Gasoline
Mileage” or “Fuel Saving.”
The chart lists the recommended
engine oil viscosities for the
temperature range you expect
before the next oil change. For
temperatures above 0

F (–18
C),
SAE 10W–30 is the preferred viscosity grade. If cold-weather
starting problems are encountered
at temperatures below 0

F
(–18
C), SAE 5W–30 viscosity
oils may be required.
Oil Level Check
It is the owner ’s responsibility to
keep the engine oil at the proper
level. Check the oil level at regular
intervals (such as every other fuel
stop) and keep it above the
“minimum” level mark.
Remember, your engine may use
more oil when it is new.
The best time to check the engine
oil level is when the oil is warm,
such as during a fuel stop. Shut off
the engine and wait about 5 minutes
for the oil to drain back to the oil
pan. Pull out the dipstick, wipe it
clean, and push it back down all the
way. Now pull out the dipstick and
–20 F 0 F
– 30 C –20 C –10 C 20 F
40 F
0 C 10 C 20 C
60 F
80 F
30 C 40 C
100 F
TEMPERATURE RANGE YOU EXPECT BEFORE NEXT OIL CHANGE
VISCOSITY GRADE – AMBIENT TEMPERATURE
SAE 5W–30
SAE 10W–30, PREFERRED
SAE 15W–40, 20W–40, 20W–50

218Care and Maintenance
You usually do not need to remove
the radiator cap to check the engine
coolant level.
Removing the radiator cap
while the engine is hot can
cause the coolant to spray
out, seriously scalding you.
Always let the engine and
radiator cool down before
removing the radiator cap.
Adding Engine Coolant
To add engine coolant, remove the
cap on the radiator reserve tank
and fill the tank up to the
maximum level mark. Add a
50/50 mixture of water and a good
quality ethylene glycol antifreeze.
If you need to add engine coolant
frequently, see your Honda dealer
for a cooling system check.
If the proper quality antifreeze
is used, there is no need to add
extra inhibitors or additives. They
may be harmful to the proper
operation of the system.
Cooling System Service
The cooling system should be
serviced at the intervals specified
in the Maintenance Schedule as
follows:
•Wash the radiator cap and filler
neck with clean water.
•Check the engine coolant level
in the radiator and have it tested
for freeze protection. Add
ethylene glycol antifreeze, if
needed, to maintain freeze
protection at
–33
F ( –36
C).
•Have the cooling system and
radiator cap tested for a
pressure capacity of 15 psi (105
kPa). If a replacement cap is
needed, use a cap specified for
your model.
•Tighten all radiator and heater
hose clamps and inspect all
hoses. Replace the hoses if they
are swollen, “checked, ” or
otherwise worn. Carefully
tighten the hose clamps at the
radiator. Overtightening could
bend or collapse the radiator
fittings.
•Clean the front of the radiator
core and air conditioning
condenser.
It is the owner ’s responsibility to:
•Maintain the cooling system
freeze protection at –33
F