2002 HONDA CIVIC Mount bracket

EPS Components
Steering Gearbox Installation (cont'd)
7. Installthe body stiffener (A), and torque the
mounting bolts to the specified torque.
8 x 1.25 mm29 N.m {3.0 kgf.m,22lbf.ftl
LInstall the heater valve (A) on the bulkhead, and
connect the heater valve cable end (B) to the heater
valve arm (C). Readjust the heater valve cable {seepage 21-46).
9.8 N.m(1.0 kgf m,7.2 tbf.ftl
L-t ,:.i.t'
17-64
9. Reinstall the heater hose (A) on the hose bracket.
Install the engine wire harness clamps (B) to the
three harness brackets.
Under the steering gearbox, install the ground
cable terminal (A) on the steering gearbox housing.
10.
'I t.
9.8 N.m{1.0 kgf.m, 7.2lbf.ft)

Front Suspension
Knuckle/Hub/Wheel Bearing Replacement {cont'dl
Special Tools Required. Hub dis/assembly tool 07GAF-SE00100. Balljoint remover,2S mm 0TlvlAC-S100200. Attachment 62 x 68 mm 07746-0010500. Driver 07749-0010000. SuDDort base 07965-5D90'100
1. Raise the front of the vehicle, and support it with
safety stands in the proper location (see page 1-8).
2. Remove the wheel cap, wheel nuts, and front wheel.
3. Remove the brake hose bracket mounting bolt (A).
108 N.m(11.0 kgf m,80 rbf.ftl
A8 x 1.25 mm22N.m12.2ksl.m,26 tbf.ftl
B12 x 1.25 mm108 N.m{11.0 kgf.m,80 rbf.ftl
4.Remove the caliper bracket mounting bolts (B), and
remove the caliper assembly (C) from the knuckle.
To prevent damage to the caliper assembly or
brake hose, use a short piece of wire to hang the
caliper assembly from the undercarriage. Do not
twist the brake hose with force.
18-12
5. Raise the stake (A), and remove the spindle nut (B).
-B
' 22x1.5mm, 181 N.m('18.s kgf.m,134 tbt.ft)
6. Remove the brake disc retaining flat screws (A).
A6x1.0mm9.8 N.m{1.0 kgt.m,7.2 tbl.ttl
7. Screw two 8 x 1.25 mm bolts (B) into the disc to
oush it awav from the hub. Turn each bolt two turns
at a time to prevent cocking the disc excessively,
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1.Raise the rear of the vehicle, and support it with
safety stands in the proper location (see page 'l-8).
Remove the wheel cap. wheel nuts, and rear wheel.
108 N.m (11.0 kgf.m,80 lbf ftl
Remove the hub cap (A), raise the stake (B), and
remove the spindle nut (C).
O
\A
22 x 1,5 mm181 N.m(18.5 kgf.m, 134lbf.ftl
5.
7.
Release the parking brake lever.
Remove the brake hose mounting bolt (A).
B10 x 1.25 mm55NmC {5.6 kgf m.41 lbf.ft}
(2.2 kgt m, 16lbt.ftl
Remove the caliper bracket mounting bolts (B), and
hang the caliper (C) to one side. To prevent damage
to the caliper or brake hose, use a short piece of
wire to hang the caliper from the undercarriage.
Remove the brake disc retaining screws (A).
Screw two 8 x 1.25 mm bolts (B) into the disc {C) to
oush it awav from the hub. Turn each bolt two turns
at a time to prevent cocking the disc excessively.
Remove the brake disc.
(cont'd)
ap
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IA6x1.0mm9.8 N.m(1.0 kgf.m, ?.2lbf.ftl
18-27

Rear Suspension
Hub Bearing Unit Replacement
(cont'd)
9. Remove the hub bearing unit (A) from the spindle.
Install the hub bearing unit in the reverse order of
removal, and note these items:
. Tighten all mounting hardware to the specified
torque values,. Before installing the brake disc, clean the mating
surface ot the hub and the inside of the brake
disc.. Use a new spindle nut on reassembly.. After tightening, use a drift to stake the spindle
nut shoulder against the spindle.. Use a new hub cap on reassembly.. Before installing the wheel, clean the mating
surface of the brake disc and the inside of the
wneel.
10.
,=,,,
18-28
Raise the rear of the vehicle, and suppon it with
safety stands in the proper location (see page 1-8).
Remove the rear wheels.
Remove the brake disc and hub bearing unit (see
step 1 on page 18-27).
Remove the flange bolts (A) and splash guard (B)
from the knuckle.
11.0 kgf.m, 7.2 lbf ft)
4. Remove the wheel sensor(A), braKe nose
mounting bracket (B), and parking cable mounting
bracket (C) from the knuckle. Do not disconnect the
wheel sensor connector.
8 x 1.25 mm22 N.m{2.2 kgf m, 16 lbf ftl
Knuckle Replacement
1.
6x1.0mm9.8 N,m{I.0 kgt.m,7.2 lbf ft)
tt

Rear Suspension
Upper Arm Removal/lnstallation
1.Raise the rear of the vehicle, and support lt with
safety stands in the proper location (see page 1-8).
Remove the rear wheels.
Place a floor jack under the trailing arm, and
support the suspensron.
Remove the flange bolt (A) and wheel sensor
harness bracket (B).
8 x 1.25 mm22 N.m (2.2 kgf.m,16 rbf.ft)
Remove the flange bolts (A), and remove the upper
arm {B).
12 x 1.25 mm59 N.m {6.0 kgf.m,ir3 lbf.ft)12 x 1.25 mm59 N.m 16.0 kgf m,43 tbf.ft)
18-32
5. Installthe upper arm in the reverse order of
renloval, and note these items:
. First install allthe suspension components and
lightly tighten the bolts and nuts, then place ajack under the trailing arm, and raise the
suspension to load it with the vehicle's weight
before fully tightening the bolts and nuts to the
specified torque values.. Tighten allthe mounting hardware to the
specified torque values.' Before installing the wheel, clean the mating
surface of the brake disc and the inside of the
wheel.. Check the wheel alignment, and adjust it if
necessary (see page 18-4).

Brake Booster Replacement
1.Remove the master cylinder (see page 19-15).
Remove the master cylinder brake lines {A) from
the brake line clip.
c
6x1.0mm9.8 N.m(1.0 kgf.m,7.2 tbf.ft)
Remove the vacuum hose mounting bracket (B).
Disconnect the vacuum hose {C) from the brake
booster.
'-/
.,.,....
alu
i '..
5. Remove the clip (A) and the joint pin (B). and
disconnectthe yoke from the brake pedal.
7.
{'l.3 kgf.m,9 lbf.ftl
Remove the brake booster mounting nuts (C).
Remove the brake booster (A)from the engine
comparlmenr.
INdAdEI. Be careful not to damage the booster
surfaces and threads of the booster stud
bolts.. Be careful not to bend or damage the
brake lines.
lnstallthe brake booster in the reverse order of
removal, and note these items:
. Adjust the pushrod clearance before installing
the brake booster (see page 19-16).. Use a new clip whenever installing.. After installing the brake booster and master
cylinder, fill the reservoir with new brake fluid,
bleed the brake system (see page 19-8), and
adjust the brake pedal height and free play (see
page 19-6),
19-19

Conventional Brake Components
Rear Brake Pads Inspection and Replacement
Frequent inhalation of brake pad dust, regardless ofmaterial composition, could be hazardous to your
hea hh.. Avoid breathing dust particles.. Never use an air hose or brush to clean brake
assemblies, Use an OSHA-approved vacuum
cleaner.
Inspection
'1. Raise the rear of the vehicle, and support jt with
safety stands in the proper location (see page 1-8).Remove the rear wheels,
2. Check the thickness of the inner pad (A) andouterpad (B). Do not include the thickness of the brakepad backing plate.
Brake pad thickness:
Standard: 8.5 9.5 mm {0.33-0.37 in.}
Service limit: 1.6 mm (0.06 in.)
B -::--
lf the brake pad thickness is less than the servicelimit, replace allthe pads as a set.
3.
19-20
Replacement
1. Remove the bolt (A) and brake hose {B} from themounting bracket.
Remove the caliper bolts (C), and remove thecaliper (D) from the caliper bracket.
Remove the pad shims (A) and pads (B).3.
A
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A
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Moonroof
Drain Channel Slider and Cable Assembly Replacement
1. Remove the frame (see page 20-42).
2. Remove these parts from the frame:
. Sunshade (see page 20-40). Moonroof motor (see page 20-41)
3. Put on gloves to protect your hands, Remove the
screws (A, B), then remove the slide stops (C) and
cable tube rear brackets (D). Remove the bolts (E)
from the cable tube side bracket (F) and the cable
tube mounting screws (G) from both sides of the
frame (H).
Fastener Locations
A> r Screw.2 B): Screw,2
@@
r):
Position switch side:
6x1.0mmA c g,a N.m
No switch sidel
o
E>:Bolt,2
Screw
6\-'1
6x1.0mm C9.8 N.m11.0 kgf.m, 7.2 lbf.ft)
Detach the onen switch connector clip {l)from the
frame.
B
V
20-44
5. Pivotthe glass bracket (A) down by sliding the link
lifter (B) back, then slide both glass brackets back
with the link lifter.
Slide the cable assembly (A) and both glass
brackets (B) back, then remove them from the
frame (C).