2002 HONDA CIVIC radio removal

13. Installthe heater core and the evaporator core in
the reverse order of removal.
14. Installthe heater unit in the reverse order of
removal, and note these items:
. Do not interchange the inlet and outlet heater
hoses, and installthe hose clamps securely.. Refillthe cooling system with engine coolant (see
page 10-6).. Adjust the heater valve cable (see page 2'l-461.. Make sure that there is no coolant leakage.. Make sure that there is no air leakage.. Refer to evaporator core replacement {see step 6
on page 21-42).. Do the engine control module (ECl\4) idle learn
procedure (see page 11-139).. Enter the anti-theft code for the radio, then enter
the customer's radio station Dresets.
21-45

Compressor Replacement
1. lf the compressor is marginally operable, run the
engine at idle speed, and let the air conditioning
work for a few minutes, then shut the engine off.
2. Make sure you have the anti-theft code for the radio,
then write down the frequencies for the radio's
preset buttons.
3. Disconnect the negative cable from the battery.
4. Recover the refrigerant with a recovery/recycling/
charging station (see page 21-53).
5. Remove the alternator (see page 4-29).
6. Remove the Ay'C condenser fan assembly (see page
10-10).
7. Disconnectthe compressor clutch connector (A),
remove the bolts, then disconnect the suction line(B) and the discharge line (C)from the compressor.
Plug or cap the lines immediately after
disconnecting them to avoid moisture and dust
contamination.
6 x '1.0 mm9.8 N.m11.0 kgt.m,7.2 tbl.ttl
u1/
(
o
8. Remove the mounting bolts and the compressor.
8 x 1.25 mm22 N.m 12.2 kgf.m.
9. Installthe compressor in the reverse order of
removal, and note these items:
. Before installing the new compressor, check for
metal or other contamination in the line. Replace
any contaminated parts.. lf you're installing a newcompressor, you must
calculate the amount of refrigerant oil to be
removed from it (see page 21-6).. Replace the O-rings with new ones at each fitting,
and apply a thin coat of refrigerant oil before
installing them. Be sure to use the correct O-rings
for HFC-134a {R-134a) to avoid leakage,. Use refrigerant oil (KElHlN SP-'10) for HFC-134a
KEIHIN spiral type compressor only.. To avoid contaminatlon, do not return the oilto
the container once dispensed, and never mix it
with other refrigerant oils.. lmmediately after using the oil, reinstallthe cap
on the container, and seal it to avoid moisture
absorption.. Do not spill the refrigerant oil on the vehicle; it
may damage the paint. lf the refrlgerant oil
contacts the paint, wash it off immediately.. Charge the system (see page 21-55).. Do the engine control module (ECM) idle learn
procedure (see page 11-'139).. Enter the antitheft code for the radio, then enter
the customer's radio station presets.
21-47

Under-dash Fuse/Relay Box
Removal and Installation
SRS components are located in this area. Review the
SRS component locations {see page 23-13) andprecautions and procedures (see page 23-14) in the SRS
section before performing repairs or service.
Removal
1. Make sure you have the anti-theft code for the radio,
then write down the frequencies for the radio's
preset buttons.
2. Disconnectthe battery negative cable, then
disconnect the positive cable, and wait at least
three minutes.
3. Remove the driver's dashboard lower cover (see
page 20-59).
4. Disconnect the connectors from the fuse side of the
under-dash fuse/relay box.
5. Remove the mounting bolt, and slide the under-
dash fuse/relay box (A) down from the bracket {B).
6. Disconnect the back side from connectors from the
back of the under-dash fuse/relay box, and remove
the fuse/relay box.
NOTE:The SRS connector is a spring-loaded lock
type (see page 23-1 1).
lnstallation
1. Installthe under-dash fuse/relay box in the reverse
order of removal and connect all connectors to the
under-dash fuse/relay box.
2. Installthe driver's dashboard lower cover.
3. Connect both the negative cable and positive cable
to the battery.
4. Enter the anti-theft code for the radio, then enter
the customer's radio station presets.
5. Confirm that all systems work properly,
6. Do the engine control module (ECM) idle learn
procedure (see page 11-139).
22-49

Audio System
Audio Unit Removal/lnstallation
NOTE:. Put on gloves to protect your hands.. Take care not to scratch the dashboard and relatedpa rts.
1. Make sure you have the anti-theft code for the radio,
then write down the frequencies for the radio's
preset buttons.
2. Remove the driver's dashboard lower cover (see
page 20-59).
3. Remove the two mounting bolts, then pull out the
center panel (A).
4.Disconnect the audio connector (B) and antenna
lead (C), heater control panel connectors (D) and
HAVC push switch assembly (E), then remove the
center panel.
22-100
!\,
7.
Remove the heater control panel (see page 21 38).
Remove the four mounting bolts and the audio unit
from the radio brackets.
Installthe audio unit in the reverse order of
removal, and note these items:
. Make sure the audio unit and A/C connectors areplugged in properly, and the antenna lead is
connected properly.. Enter the anti-theft code for the radio, then enter
the customer's radio station presets.
\v
I

Seat Belts
Front Seat Belt Replacement
SRS comDonents are located in this area. Review the
SRS component locations (see page 23-13) and the
precautions and procedures (see page 23-14) in the SRS
section before performing repairs or service,
NOTE: Check the front seat belts for damage, and
replace them if necessary. Be careful not to damage
them during removal and installation.
Front Seat Belt
Make sure you have the anti-theft code for the radio,
then write down the frequencies for the preset
buttons.
Disconnect the negative cable from the battery, and
wait at least 3 minutes before beginning work.
Slide the front seat forward fully.
Remove the lower anchor cap (A), and remove the
lower anchor bolt (B).
3.
1.
5. Remove the rear side trim panel (seepage20-51).
23-4
qt
B7/16-20 UNF32 N m (3.3 kgf.m,24lbt.ft)
7. Disconnect the seat belt tensioner connector (A).
Remove the retractor mounting self-tapping ET
screw {B), and the retractor bolt (C), then remove
the front seat belt (D) and retractor (E).
6x1.0mm3.4 N m {0.35 kgf.m,2.5 lbf.ft)
6. Remove the upper anchor cover {A), and remove
the upper anchor bolt (B).
7/16-20 UNF32 N.m (3.3 kgf m,2ir lbf.ft)
8. lf necessary, remove the
(F).
front seat belt protecto

9.
10.
Remove the B-pillar upper trim {see page 20-50)
Remove the shoulder anchor adjuster{A).
22 N.m (2.2 kgf.m, 16lbf.ftl
Installthe seat belt in the reverse order of removal,
and note these items:
. lf thethreads on the retractor mounting self-
tapping ET screw are worn out, use an oversized
self-tapping ET screw (P/N 90133-SZ4-0030)
made specifically for this application.. Check that the retractor locking mechanism
functions (see page 23-9).. Assemble the washers, collars, and bushing on
the upper and lower anchor bolts as shown.. lf the seat belt tensioner has been deployed
replace the front seat belt protector with a new
one.. Apply liquid thread lock to the anchor bolts
before reinstallation.. Before installing the anchor bolts, make sure
there are no twists or kinks in the front seat belt.. Make sure the seat belt tensioner connector is
plugged in properly.
. Reconnect the negative cable to the battery.. Enter the anti-theft code for the radio, then enter
the customer's radio station presets.
. Reset the clock.. Do the ECM/PCM idle learn procedure {see page
11,139).
11.
8 x 1.25 mm
UPPER ANCHORBOLT
BUSHING
Upper anchor bolt construction:
UPPER ANCHOR
Lower anchor bolt construction:
COLLAR
TOOTHEDLOCK WASHER
LOWER ANCHOR BOLTTOOTHED LOCK WASHER
{cont'd)
WASHER
23-5

Seat Belts
Front Seat Belt Replacement (cont'd)
Seat Belt Buckle
1. Make sure you have the anti-theft code for the radio,
then write down the frequencies for the preset
buttons.
2. Disconnect the negative cable from the battery ,and wait at least 3 minutes before beginning work.
3. Remove the front seat (see page 20-7'1).
4. Detach the seat belt switch connector clip (A), seat
belt buckle tensioner connector clip (B), and
harness clip (C).
5. Remove the center anchor bolt (A), and remove the
seat belt buckle {B).
7/16-20 UNF32 N m {3.3 kgf m,24lbf.ft)
6. Pullthe seat belt switch/tensioner harness (C) out
through the hole on the seat track.
. -.. :.a--
23-6
7. Installthe buckle in the reverse order of removal,
and note these items:
. Assemble the washers on the center anchor bolt
as shown.. Apply liquid thread lock to the center anchor bolt
before reinstallation.. lf the seat belt tensioner has been deployed,
replace the front seat belt protector with a new
one.. Apply liquid thread lock to the seat mounting
bolts before reinstallation. Reconnect the negative cable to the battery.. Enter the anti-theft code for the radio, then enter
the customer's radio station presets.. Reset the clock.. Do the ECMiPCM idle learn procedure (see page
1 1_139).
COLLAR