2002 HONDA CIVIC Door panel

Door Weatherstrip Replacement
NOTE:. Take care not to scratch the door.. Use a clip remover to remove the clips.
1. At the A-pillar, remove the door stop mounting bolt
(A).
Fastener Locations
A>:Bott, 1 B>:Clip,1 C>:Clip, 18
Detach the clips (8, C), then remove the door
weatherstrip (D).
Install the weatherstrip in the reverse order of
removal and note these items:
. Replace any damaged clips.. Make sure the weatherstrip is installed ln the
holder (E) securely.. Apply liquid thread lock to door stop mounting
bolt before installation.. Check for water leaks (see step 7 on page 20-'121.. Test-drive and check for wind noase.
14.----'
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Door Glass Adjustment
NOTE:. Check the weatherstrips and glass run channelfor
damage or deterioration, and replace them if
necessary.. Wipe the run channel clean with a shop towel.. Lubricate the run channel with Shin-Etsu grease
P/N 08798-9013.
1. Place the vehicle on a firm, level surface.
2. Remove these items:
. Door panel (see page 20-4). Plastic cover {see page 20'2)
3. Carefully move the glass (A) until you can see the
glass mounting bolts (B), then loosen them.
B6x1.0mm9.8 N.m (1.0 kgf.m, 7.2lbf.ft)
Push the glass against the channel (C), then tighten
the glass mounting bolts.
Check that the glass moves smoothly.
(cont'd)
20-11

Doors
Door Glass Adiustment {cont'd)
6. Raise the glass fully, and check for gaps. Check that
the glass (A) contacts the glass run channel (B)
evenrv.
7.Check for water leaks. Run water over the roof and
on the sealing area as shown, and note these items:
. Use a 12 mm (1/2 in.) diameter hose (A).. Adjust the rate of water flow as shown {B).. Do not use a nozzle.. Hold the hose about 300 mm (12 in.) awayfrom
the door (C).
12mm1112in,l !
\e
Attach the plastic cover, and installthe door panel(see page 20-4).
9. Test-drive and check for wind noise.
300 mm {12 in.l
20-12
Door Position Adiustment\
NOTE; Check for equal gaps between the front, rear,
and bottom door edges and the body. Check that the
door and body edges are parallel.
1. Place the vehicle on a firm, level surface when
adjusting the door.
2. Adjust at the hinges {A):
. Remove the front inner fender (see page 20-102)
and front fender fairing (see page 20-103).
Loosen the hinge mounting bolts (B) slightly, and
move the door backward or forward, uD or down
as necessary to equalize the gaps.. Place a shop towel (C) on the jack (D) to prevent
damage to the door when adjusting the door.
t, 8x1.25mm29 N.m (3.0 kgf.m,22 tbt.trl
\

Power Mirror Replacement
1.
2.
5.
Lower the door glass fully.
Carefully pry out the mirror mount cover (A) by
hand in the sequence shown. Disconnect the
tweeter connector (B), and release the wire harness
(C) from the hook (D).
Fastener Location
) : Clip, 1
3. Remove the door panel (seepage20-4).
4. Disconnectthe connector (A), and detach the
harness clip (B). While holding the mirror {C),
remove the nuts, then remove the mirror. Take care
not to scratch the door.
Fastener Locrtions
O: Nut.3
lnstall the mirror in the reverse order of removal,
and note these items:
. Make sure the connector is plugged in properly.
. Attach the harness clip.
Mirror Holder Replacement
1. Carefully pulloutthe bottom edge ofthe mirror
holder (A) by hand. Take care not to scratch the
mrrror.
5.
Separate the mirror holder from the actuator (B) by
slowly pulling them apart while detaching the clips
(C). lf equipped, disconnect the mirror defogger
connectors{D) from the heater pad terminals.
lf equipped, reconnect the mirror defogger
connectors.
Reattach the clips of the mirror holder to the
actuator, then position the mirror holder on the
actuator. Carefully push on the clip portions of the
mirror holder untilthe mirror holder locks into
prace.
Check the operation of the actuator
20-15

19. Use suction cups to hold the rear window over the
opening. align it with the alignment marks you
made in step '13, and set it down on the adhesive.
Lightly push on the rear window until its edges are
fully seated on the adhesive all the way around. Do
not open or close the doors until the adhesive is dry.
20. Scrape or wipe the excess adhesive off with a putty
knife or towel. To remove adhesive from a painted
surface or the rear window, use a soft shop towel
dampened with alcohol.
21. Let the adhesive dry for at least 'l hour,thenspray
water over the rear window and check for leaks.
Mark the leaking areas, let the rear window dry,
then seal with sealant. Let the vehicle stand for at
least 4 hours after rear window installation, lf the
vehicle has to be used within the first 4 hours, it
must be driven slowly.
22. Reinstallall remaining removed parts.
NOTE: Advise the customer not to do the following
things for 2 to 3 days:
. Slam the doors with all the windows rolled up.. Twist the body excessively (such as when going
in and out of driveways at an angle or driving
over rough, uneven roads).
Ouarter Glass Replacement
NOTE:. Put on gloves to protect your hands.. Wear eye protection while cufting the glass adhesive
with piano wire,. Use seat covers to avoid damaging any surfaces.
1. Remove the C-pillar trim (see page 20-51).
lf necessary, remove the rear side trim panel (see
page 20-51 ) and B-pillar upper trim (see page 20-
50).
2. Remove the front seal {A) from the front edge of the
glass (B). lf necessary, cut the seal with a utility
knife.
(cont'd)
20-29

Interior Trim
Component Location Index
HATCH LOWER TRIM PANELoaoe 20-53
HATCH SIDE TRIMpage 20 53
C-PILLAR TRIMpage 20'51
REAR SIDE SHELFpage 20 5l
REAR SIDE TRIM PANELpage 20-51
B.PILLAR UPPEB TRIMpage 20-50
DOOR OPENING TRIMpage 20-50
A.PILLAR TRIMpage 20-50
Removal/lnstallation, page 20 54
KICK PANELpage 20 50
DOOR SILL TRIMpage 20-50
Replacement,page 20-55
CARGO AREA FLOORpage 20-52
REAR CENTER SHELFpage 20-51
CARGO FLOOR MATpage 20-52
REAR TRIM PANELpage 20-52
20-49

Interior Trim
Trim Removal/lnstallation - Door Area
NOTE:. Put on gloves to protect your hands.. When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage.. Take care not to bend or scratch the trim and panels.
1. Remove the trim as shown. To remove the door silltrim and B-pillar upper trim, remove the rear side trim panelas necessary (see page 20-51).
2. Installthe trim in the reverse order of removal, and note these items:
. Replace any damaged clips.. Apply liquid thread lock to the anchor bolts before reinstallatior,.. Before installing the anchor bolts, make sure there are no twists or kinks in the belts.
Fastener Locations
B>rClip,3 C>:Clip,?{White)
FRONT SEAT BELTUPPER ANCHOR BOLT7/16-20 UNF32 N m (3.3 kgf m,24 lbf.ft)
A-PILLAR TRIM
il-::7
/ ao----- LowER ANcHoR cAP
FRONT SEAT BELT LOWERANCHOR BOLT7/16-20 UNF32 N.m (3.3 kgt.m,24lbl.ftl
,"lF
{
A >: Clip,2(Black)
2ffi
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KICK PANEL
REAR SIDE TRIM PANEL
20-50

4. Remove the headliner.
-1 Remove the socket plug (A).
-2 Remove the remaining door opening trim {B}
from each roof portion.
-3 Detach the clips (C), and release the fasteners
(D) by pulling the front portion ofthe headliner
(E) down.-4 With the help of an assislant, release the clips(F) of the headliner from the moonroof frame
(G), and release the headliner from the clips (H)
by sliding the headliner forward, and lowering
the headliner.-5 Remove the headliner through the passenger's
opening.
Fastener Locations
C>:Clip,3
ao
5.Install the headliner in the reverse order of removal,
and note these items:
. When reinstalling the headliner through the
passenger's door opening, be careful not to fold
or bend it, Also, be careful not to scratch the
DOOy.. Check that both sides of the headliner are
securely attached to the trim.. Replace any clips that remain in the roof during
removal. Reinstallthe clips back in the headliner
before installation.
F>:Clip,2 H>:Clip,2
Carpet Replacement
SRS components are located in this area. Reviewthe
SRS component locations (see page 23-13) and the
precautions and procedures (see page 23-14) in the SRS
section before performing repairs or service.
NOTE:. Put on gloves to protect your hands.. Take care not to damage, wrinkle. or twist the carpet.. Be careful not to damage the dashboard or other
interior trim pieces.
1. Remove these items:
. Front seats, both sides (see page 20-111. Driver's dashboard under cover (see page 20-60). Passenger's dashboard Iower cover (see page
20-631. Rear seat cushion (see page 20-80). Kick panels, both sides (see page 20-50). Door silltrim, both sides (see page 20-50). Consoles, front and rear (see page 20-57)
2. Remove the nut (A), and using a hex wrench,
release the clip (B), then remove the footrest (C).
Fastener Locations
Aa:Nut,1 B):Clip,'l
--'1 I
-- -JrL
tj I ;tt4f=\-/ l[il
A6x1.0mm9.8Nm11.0 kgf m,7.2 lbf.ft)
-o
(cont'd)
20-55

Dashboard
Dashboard Removal/lnstallation
SRS components are located in this area. Review the
SRS component locations (see page 23-13) and the
precautions and procedures (see page 23-14) in the SRS
section before performing repairs or service.
NOTE:. When prying with a flat-tip screwdriver, wrap it with
protective tape, and apply protective tape around the
related parts to prevent damage.. Have an assistant help you when removing and
installing the dashboa rd.. Take care not to scratch the dashboard, body, and
other related parts.
. Put on gloves to protect your hands.
1. Make sure you have the anti-theft code for the radio,
then write down the frequencies for the preset
buttons.
Disconnect the negative cable from the battery, and
wait at least three minutes before beginning work.
Remove these items:
. Driver's dashboard lower cover (see page 20-59). Driver's dashboard under cover (see page 20-60). Passenger's dashboard lower cover (see page
20-63). Glove box (see page 20-63). Consoles, front and rear (see page 20-57). Shift lever trim {see page 20-61). Center panel (see page 20-62). Kick panels, both sides (see page 20-50). A-pillar trim. both sides (see page 20-50). Steering column (see page 17-9)
20-66
4. From the center panel opening, remove the screws,
then remove the center bracket (A).
Fastener Locations
):Screw,2
Remove the sh ift lever (see page 13-51).
From outside of the passenger's door, gently pull
out along the edge of the dashboard side cover (A)
to release the hooks (B), then release the upper
hook (C), to remove the cover.