2002 HONDA CIVIC power

Service Manual lndex
)s
NOTE: Referto the lollowing listto look up A/C Pressure Switch CircuitDTCS, symptoms, fuses, connectors, wire Troubleshooting ......... ...-.-....-...-.-.-....-..21-32 Bharnesses, specifications, maintenanceschedules, and general serviceinlormation:
DTC Troubleshooting Indexes
A/C Signal CircuitTroubleshooting.........................-...... 11-'133 Back-up Light SwitchTest .......................................................... 13'3A/F lAir Fuel Ratiol SensorABS/TCS Components ........................ 19-34 Replacement ....................................... 1 1-113 Back-up Li9ht3EPS Components ................................. '17-22 Circuit DiagramFueland Emissions11-i A-Dillar Corner Trim
ABS Indicator Circuit
Heating/Ventilation ................................ 21-9 Replacement ...............-.....-..............-.... 20,96 Ball Joint BootssRS ........................................................ 23-28Replacement ......
... 19-52 Ball Joints
22-75
18 16
Remova1.............-.......... . ...........18-10Symptom Troubleshooting Indexes TroubleshootingABS/TCSComponents........................ 19 35Cruise Control System ..........................4 38 ABS Modulator-contml UnitEPS Components ................................. 17-23 Bemoval/lnstallation ............................ 19-57 BettervFan Controls10,12
Accessory Powor Socket Front
Blowor Pow€r Transistor
.......22 50
Blower UnitRemoval/lnstallation ............................ 21-39
Fuel and Em issions .............................. 11-10 ABS/TCS ComoonentsHeating/Ventilation..............................21 10 Component Location Index ................. 19-30 Beverage Holder
SRS ........................................................ 23'30 CircuitDiaqram.......................... 19'42Blower MotorReplacement .....21 41
21-38
Power 0istribution ...............................22-46 TesVReplacement .............................. 22'149Under-dash Fuse/Relay Box ............... 22 45Under-hood Fuse/Belay Box ...............22 44 Accessory Power Sockets
Fuse/Relay lndexes
(to harness)
Connector and Wire Harness lndexesComponent Connectors
Circuit Oiagram .................................. 22-149
Air Cleaner......2214 Rep1acemen1.....................................11-162
Air MixControl MotorMeintenence section .................... Section 3 Replacement ......................................... 21'34 Brake CelipersTest......................21-34 Overhaul19-14,23Gene.al lnlormation section........ Section 1
21.57
Airbag. Driver's
Ahernator FR Signal CircuitTroubleshooting .... .........-..........11 134
AntennaReplacement
Inspection ............................................. 19-24Rep|acement................. .................... 19-25
Bieke Meder Cylinder
Irake Discs
A
Replacement ....................................... 23 1 'l3 Inspection .................... ................... 19-13,22Repair ...........-...................................... 23 1 16Brake Fluid Level SwitchAirbag. Front Passenger's TestBeplacement....................................... 23-1 14AIC Brake LightsComponent Location fndex ...................21-3 Altemator CircuitDiagram....................................22-74Description.....................................-....21'1'l Beplacement ................ ........................... 4 29CircuitDiagram....................................21-14 Overhaul .................................................4-30 Brake Lines and Hoses
19.10
A/C CompressolReplacement .......-...-............................. 21 -41
A/C Compr€ssor ClulchRep1acement......................................... 19-15.........22-103 Inspection ............................................. 19-16Inspecton........Overhaul ..........
A/C CondenserReplacement,.,
21-442l-49 Audio Unit
Replacement
Brake PadsRemoval/lnstallation .. ........................22-100 Inspection/Rep1acement................ 19-11,20A/C Compressor Clutch CircuitTroubleshooting ................................... 21-30 Audio Unit Connector Brake Pedal22101 Adjustment..............19,6ArfC Comoressor Relief ValvcReplacement ..........-...-.......................... 21-51 Audio/Entertainment
A/C Compr$sor Thermal Protector Circuit DiagramReplacement............-............................ 21-51
Component Location In dex .................22-9A Test .......-.............. 22-84Breke Pedal Posilion Switch
Brake Pedal Position Switch Signal Clrcuit11-137
.....21 52
A/C Condenser Fan CircuitTroubleshooting ................... . . . . . .....21-28
)s
Troubleshooting
(cont'd)

)
Orive BehInspecaron................ 4-26
Door PanelsRemoval/lnstallation -............................. 20-4
Door Sash TrimRep1acement......................................... 20 10
Door StrikersAdiustment ........................................... 20-13
Door Weatherst psBeplacement...........-............................. 20 1 1
EPS Conirol UnitRemoval/1nsta11ation ..................-......... 17-67
EPS Indicator CircuitTroubleshooting ................................... 17 -47
EPS MotorRemoval/lnstallation .-.......................... 17-49
EVAP CanisterRep1acement......................... ......... 11,189
EVAP Control Syst€mComponentLocation Index ..............'11-170
EVAP Two-Wey ValveTest ..........-.............-............................ 11 186
Evaporetor CoreRep1acement........................ . ... 21-42
Evaporator Tomperature SensorReplacement......................................... 21 -37Test..................................... ..........2137
EvaporrtoFHeater UnitReplacement........................................ 21 43
Exhaust ManifoldRemoval/1nsta11ation ................................ I 7
Exhaust Pipe8ep|acement............................................. 9-8
Front SpeakersRep|acement....................................... 22-102
Front SuspensionComponentLocation Index................... 18-3
Fueland EmissionsDescription ........................................... 11-12
Fuel Fill DoorAdjustment ..........-................................ 20 93
Fuel Fill Door OpenetBeplacement........................ . ............ 20.109
Fuel Fill Door Opener CableReplacement....................................... 20- lO7
Fuel FilterReplacement....................................... 1 1-152
Fuel Gauge Sending UnitTest ......................-.-..........-.................. 11'156
Fuel Injection Syslem (PGM"FIlComponent Location 1ndex................. 11-49
Fuel IniectorsRep1acemen1....................................... 1 1 1 1 l
Fuel Lines and HosesInspection .......................................... 1 1'146Removal ....................... . .. . .... 11-149Insta|1ation .......................................... 1 1 150
FuelPipe ProtectolReplacement....................................... 20-104
Fuel Pressure RegulatotReplacement....................................... 1 1-152
Fuel Pulsation DamperReplacemenl................................... 11 154
Fuel PumpReplacement,,,,,.,.,.,,,.,,,,,,,,,,,,.,.,.,,,..,.. 11-153
Fuel Pump CircuitTroubleshooting -.......-....................... 1 1-141
FuelSupply SystemComponent Location lndex .............. 11 140Adjustment................................... 11-144Test........-...-................. ... ............- 11-145
FuelTankBeplacemenl.............. . ..... .. 11 155
Fuel Tank Vapor ControlValveTest ......................-....... ... . . 11-187Replacement,,.,,...,.,,,.,.,,,,... .. .. 11 189
Fuses{See first page ofthis Index)
)
Rep|acement................. ..................... 4 26
Drive Belt Auto-tensionellnspection ............................................... 4 21Rep1acement.................................... ..4-28
Driver's PocketRemoval/lnstallation -........................... 20-60
Driver's TrayRemoval/lnstallation .........................-.- 20-65
DRL {Daytime Running LightslControl Unitlnput Test .................... ........ . . . ......22-16
DTCs(See first page olthis Index)
Dust and Pollen FillerReplacement......................................... 21-39
Dynamic Damper, DriveshaftsReplacement........................................... 16-8
ECT SensorReplacement.,.,,,.,.,,,,,,,,,,,,,,................ 1 1-1 14
El€ctrical Power Steering IEPS)Signal CircuitTroubleshooting ........ ... .. 11-135
EmblemsReplacement......................-................ 20-100
Engine AssemblyRemova1 .................................................... 5 2Installation ............._.................................. 5-9
Engine Block AssemblyComponent Location Inder ..................... 7.3
Engine Block, BareInspect|onRepair
Fan ControlsComponent Location Index................. 10'l 1Circuit Diagram .. ..... . .. . .................. 10 13
Fender Fairing, FrontReplacement...-................................... 20-103
Final Driven Gear. M/TReplacement.... . . ................................ 13-53
FrameRepair Chan............ ... ....................... 20 11 4
Frame StiffenelReplacement......-................................ 20- J'13
Front ConsoleRemoval/lnstallation ............................ 20 5lDisassembJy/Reassemb|y ................... 20 58
Front DoorsComponent Location Index................... 20-2Adiustment ........................................... 20.12
Front Driveshaft AssemblyInspeclion .................... ... ....16 3Remova1...................-...... ... .....16-3Disassembly ............................... .....165Resassemb|y ................................-......... 16-9Insta11arion ........................ ...... ............ l6 17
Front lmpact SensorsRep1acement............................ ...23 125
................7-15................1 11
)
Entry Light Control SystemComponent Location Index ...............-. 22-89Circuit Dia9ram .................................... 22 90
EPS ComponentsComponent Location 1ndex..........-...... 17-!7Description ........................ ...... ..17-24Circuit Diagram11 26(cont'd)

Service Manual Index
(cont'dl
Gauge A3semblyReplacement......................................... 22 64
Gaug€sComponent Location Index ..........-...... 22 54How-to lnformation ........................22-56Circuit Diagram22-54
Heater Valve CableAdjustment ...................... .................... ?1-46
High Mount Brake Light8ep|acement......................................... 22 82
Hood
lmmobilizer SystemComponent Location In dex .............. 22-162
\
G
Description
Genoral Information(See seclion 1)
Glove BoxRemoval/1nsta11ation .......................-.... 20-63
GrilleReplacement...........-............................. 20-94
Hood lnsulatorReplacement......................................... 20-89
Hood LatchRep1acement................... ..........20 108
Hood Opener CableComponentLocation Index ..............20 105Replacement ................ . . ........... .....20 106
Hood SealBeplacement.-...........................-........... 20-88
HornTesVReplacement . . ................ ...... 22-122
CircuitDiagram ...........................22-164Troubleshooting ............................ 22,165
Inner Fender, FronlRepf acemenl....................................... 20-102
Inside Rearview MirrorReplacement..........-.............................. 20 16
Instrument PanelRemoval/1nsta11ation................. ....... 20-59
Intake Air Bypass ControlThermal ValveTesr................................ ..... ..11-161
Intake Air SystemComponent Location Index ...-.-........ 11-159
Intake ManitoldRemoval/1nsta11ation ................................ I 2
lntermediate Shaft AssemblyRemova1 ................-.-...-......................... 16-19Disassemb|y................... ... ......-.... 16,20Resassemb|y ........................................ 16 22Installation .........-...-.............................. 16-24
Keyless Entry Transmitter
Adjuslment
H
Adiustment .......
Hatch Handle
Horn SwitchTest ............-........
HornsComponent Location IndexCirc!it Diagram
H02S. SecondaryReplacement
..............22-120Replacement
22-122
22 12120-110
20-'110Hatch LatchReplacement$
K
Hatch Latch Switch
.... 11 113
HubsReplacement. ... .................................. 1A 26Test
Test
Replacement
Hatch Support StrutsBeplacement.....
Hatch WeatherstrioReplacement....
Hazard Warning Switchtest
ldle ControlSystemComponentLocation Index .............. 11-129Inspection,.,.........-.......,.,.,,,,,,.,,,.,.,..... 1'l 138
lgnition CoillslBemoval/lnstallation ...............-.............. 4 18
22-161Test ...................................................... 22 161
Keyless Entry/Security Alarm SystemComponenl Location Index .............. 22 150Circuil Diagram ................. . .............. 22 151
Keyless Receiver Unitlnput Test ............................................ 22-153
Knock SensorReplacement......-................................ 1 1 115
KnucklesReplacementFront Suspensron ............................. 18-1 1Rear Suspension ........ .................-... 18-28
Repair ...............
H.tch Lock Actuator22-159
Hatch Lock CylinderRep|acement....................................... 20,111
Hatch SpoilerIAT {lntake Air Temperature} SensorReplacement.,.........-...'11 115
20-91
20-92
.................... 22_88lgnition Key LightTest,,.,,,,.,...,......-.
H6adlightAdjustmentlgnition Key Switch
....................... 22-91
....................... 22-91..22-78TestReQ\ace$entlgnition SwitchTest .,,,.,.,.,,,,.,.,.......22-53License Plate LightReplacement...........-... - ... .....22-83
License TrimReplacement..................-...-..........-....... 20-98
Lights, ExteriorComponent Localion Index.................22 68
Lights,InteriorComponent Location Index................. 22-94CircuitDiagram .. .. ...... .... 22-95
HcadlightsCircuit Diagram .............................. 22-71, 72
HeadlinerRemoval/lnstallalion ............................ 20-54
Heater ControlPanelRemoval/1nsta11ation ............................ 21-38
Heater Control Power and Ground CircuitsTroubfeshooting......... .......................21-27
lgnition SystemComponent Location Index ................... 4-15CircuitDia9ram .................................... 4'161nspection ............................................... 4-17
lmmobilizer Control Unit-Receiver
J
22-161

)
Low Fuel lndicatorTest.....................11-158Moonroof Drain Channel SliderReplacement......................................... 20'44
Moonroof FrameRep1acement,,,,,,,,,,.,.,.,.,.,.,.,,,,,,............ 20 42
MoonroolGlassAdiustment ........................................... 20-37Rep1acement......................................... 20 37
Moonroot Limit SwitchAdjustment ........................................-.- 20 46Test ...................................................... 22 113
Moonrool MotorReplacement....-.................................... 2D-41
Oil Pressure SwitchTest ................-.-........-................................ 8-4Replacement.........-................................. 8-16
Oil Pump, EngineOverhau1 ................................................... 8-8
Oil, EngineReplacement...-................-.-...................... 8-5
OPDS UnitReplacement....................................... 23- 124
Outside Mirror HoldersBeplacement......................................... 20-15
Outside Power Mirror ActuatorsTest ...................................................... 22-117Bepf acement..-.................................... 22-1 14
Outside Power Mirror SwitchTest ..-................................................... 22-111
Outsid€ Power MirrorsReplacement............................ ... .. . . . 20-15Component Location lndex .............. 22- 114Circuit Diagram .................................. 22-115Test -..................................................... 22-116
Lower ArmsRemoval/1nsta11ation............................ 18 19
Lubrication SystemComponent Location Index..................... 8-3Test............................................................ 8 4
M
M/TAssemblyRemoval.......... 13-4 Test...................... 22-1 12lnstallation............. 13-8
.........21,35
Disassembly ......................................... 13-14Resassembly .. ... ................. 13-46
M/TChange Leverlnspection ............................................. 13-19Disassembly 8eassemb1y ................... 13-20
M/T Countershaft AssemblyInspection ....................................... 13 31, 33Disassemb1y ......................................... 13-32Resassemb|y ........................................ 13-34
M/T DifferentialComponentLocation Index................. 13-52Adiuslment ........................................... 13-56
M/T Maifthaft Assembly1nspection ... ................................... 13-23, 26Disassembly ......................................... 13 25Resassembly ........................................ 13 28Adjustment ........................................... 13-43
M/T Reverse Shift ForkInspection .................... ........................ l3 19
M/T Shift LevelReplacement......................................... 13-51
Mainshaft BearingsReplacement....,.................................... 13 41
MairtenancelSee section 3)
MILHow to Informatron ............................. 1 1.46
MIL CircuitTroubleshooting .......... .- . . . . ......... 11 97
MirrorsComponentLocation Index................. 20'14
Mode Control MotorReplacement
Moonrool SunshadeRep1acement....................... . . ............. 20 40
Moonroof SwitchTesVRep1acement .............................. 22- l 12
Mooniool Wind Def lectorReplacement.......................-................. 20-38
Moonroof/SunroofComponent Location Index ... 20-35, 22-108Test ........................................................ 20-48Cf rcuit Diagram .................................. 22- 109
MTFInspection/Rep1acement. .......... ........... 13-3
Muhiplex Control SystemComponentLocation lndex ..............22 168Circuit Diagram .................................. 22-1690escription ......................................... 22-17 1Troubleshooting ................................ 22-17 2
Muliiplex Control Unit, Under-dashInput TestEntry Light Control Sysiem ............. 22-92Keyless Entry/Security AlarmSystern .-....................................... 22-155MultiplexControl System .............22 115Wiper/Washer................................. 22'1 41
NoiseTest,,Reduction Condenser
Parking ErakeInspection Adjustment ........... .............. 19-7
Parking Brake CableRep1acement......................................... 19-26
Parking Erake Switch
P
l
Test ...................... 19-10
Test............................... . ...........2135
Moonroof Auto Stop SwitchosTest ...................................................... 22'113
Moon.oot Control Unillnput Test ............................................ 22-110
Moonroof Drein ChannelBeplacement ... . ....... ......................... 20 39
Oil Filte]Replacement............................................. 8-6
Oil Filter Feed PipeReplacement............... . ..-,...,.,,,,,,,,8-7
Oil PanRemoval .............,.,,,,,,,,,,,,.,.,,,.........-....... 7 1 1lnstallation .............................................. 7 -27
Passenger's TraVRemoval/lnstallation ............................ 20-65
PCV ValveBeplacement....................................... 1 1'169Test........................................... l1 169
Piston Rings8ep1acement................................-.-...-.- 7-21
PistonsReplacement...................-....................... 7-181nsta|1ation ...................................... ...1-23
Power R€layTest ...............-.-...................................... 22-51
Power Window Motor, Driver'stesl.....,,,, .,.,,,............
Power Window Motors, Passenger's
Power Window Switch, Masterlnput Test ..........-.........-....................... 22-126Tesr ....... . ............................................ 22 124Replacement....................................... 22-133
N
..............22 101
o
l' ,e
(cont'd)

Service Manual lndex
(cont'dl
Power Window Switch, Passenger'slnput Test .............-......
Replacement...,-.-.-...,..
Radialor Cap
Rocker Arm AssemblyRemovalD;sassembly/Reassembly
Specifications6-26 (See section 2)22-13022 13222-133..................... 6-27
ComponentLocation Index ..............22 124Circuit Dia9ram .................. ............... 22 125
Ouaner Window Glass8ep1acement ......................................... 20-29
lnstallation6-38
Rocker ArmsTestInspecton6-28
Roof MoldingsReplacement
Seat BeltsComponent Location Index ................... 23-3
Seat 8ehs, FrontReplacementrnspec!on
sRsComponent Location Index ................. 23-13Description ....................................... 23-31Circuit D;agram ... .... ...........2334lnspection/Replacemenl ................... 23 1 126-7
SRS lndicator CircuilTroubleshooting
Startel
Stabilizer BarReplacementFront SuspensionRear Suspension
Stabilizer LinksRemoval/lnstallationFront SuspensionRear Suspension
23 105oSRS UnitReplacement..-.................................... 23-122s
R
1A-1718-30
18 1818-31RadiatorTest......23-9
23-1Replacement ...........
Radiator and Condenser FansCommon CircuitTroubleshooling......... ..... .........21 29
10-310-10Seat Behs, RearReplacement
Seat Cover, FrontReplacement
Seat Cushion Cover, R6ar10-3Replacement
ReplacementTest
Test
20-75
20-84
Overhaul
Starter SolenoidTest..-.-...4-7
Radiator Fan AssemblyTestSeat, Driver'sRemovaf/lnstaf lation ............................ 20 1 1Disassembly/Reassemb1y ................... 20-73
Sedt, Faont Passenger'sDisassembly/Reassemb1y ................... 20-74
Seat, RearRemoval/lnstallation ............................ 20-80
Seat-back Cover, Reer
Starting SystemComponent Location Index...............-..... 4-3CircuitDia9ram ........................................ 4 4
\'{........................ r0-4
Radiator Fan CircuitTroubleshooting
Radiator Fan SwhchReplacementTest
Radiator Fan Switch CircuitTroubleshooting
Rear Air OutletReplacement
Circuil DiagramTest
Rear Window D€rogger WiresRepair
RearWindow GlassReplacement
Troubleshooting10-14
10-1710-17
10 16
17 -3
11-4
17-9
SteeringComponent Location Index................-..Inspectaon ...................
Steering ColumnRemoval/lnstallationReplacementInspection11 11
17-5117 5517 63
20 68
Seat-back Latch, ReaI2Q-104Replacement
Seat-back Striker. RearReplacement
Steering GearboxRemovalOverhaulRear Window DefoggerComponentLocalion Index ..............22 104lnstallation
Steering Hanger BeamReplacement
Steering LinkageInspefiron
Steering LockReplacement
Steering Rack GuideAdiustment
22-10522 106
22-106
SeatsComponent Location Index....-............ 20-70
Shift ForksInspectton13,21
20-25
2l-3621 36
21 25
Disassembly/Reassembly ................... 13-22
Shitt Lever TrimRemoval/lnstallation ............................ 20 61
.....11-12
SecirculationReplacementControl Motor17-13Test.....
Recirculation Control Motor CircuitTroubleshooting
Side Airbag, Drivel'sReplacement
Side lmpact SensorsReplacement
Spark Plugs
23-115
23 123
Side Marker LightRep1acement......................................... 22-A3
17417-6Disassembly/Reassembly ..................... 17 71nsta11ation .............................................. 17-8
SublramesReplacement
Removal
RefrigerantReplacement ..-.-.-...................... 21 53, 54, 55Test ........................................................ 21-56
Retrigerant OilReplacement...............................-........... 21-6. .._..4_19
20 112