2002 FORD EXPLORER SPORT brake

Do not let the master
cylinder reservoir run dry.
This may cause your brakes to
fail.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical attention if
irritation persists. If taken internally, drink water and induce vomiting.
Seek medical attention immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
•Refer to yourScheduled Maintenance Guidefor scheduled check
and change intervals.
•Transmission does not consume fluid.
•Check fluid when transmission is not operating properly or if you see
a leak.
•Fluid level must be checked at normal operating temperature, 30 km
(20 miles) of driving.
To check and add fluid:
1. Drive the vehicle 30 km (20 miles) to reach normal operating
temperatures.
2. If driven in hot weather, city traffic, pulling a trailer, allow
transmission to cool for 30 minutes before checking.
3. Engage parking brake, start engine.
4. Put your foot on the brake pedal and move the gearshift lever slowly
through all of the gear ranges.
5. Shift to P (Park) and leave the engine running.
6. Remove the dipstick, wipe clean with a dry lint free rag.
7. Install and fully seat the dipstick into the filler tube.
MAX
Maintenance and Specifications
159

Make sure that all replacement tires are of the same size, type,
load-carrying capacity and tread design as originally offered by
Ford.
Do not replace your tires with“high performance”tires or larger
size tires.
Failure to follow these precautions, your vehicle handling may be
adversely effected which can lead to loss of vehicle control,
vehicle rollover and/or personal injury.
Tires that are larger or smaller than your vehicle’s original tires may
affect the accuracy of your speedometer.
SNOW TIRES AND TRACTION DEVICES
Snow tires must be the same size and grade as the original tires.
Your tires have all-weather treads to provide traction in the rain and
snow. In some climate, using snow tires or traction devices may be
necessary. For Motor Company offers tire cables as a Ford approved
accessory and recommends use of these or SAE class“S”cables. See
your dealer for more information.
Follow these guidelines:
•Do not use tire cables or chains with P255/70R16 size tires.
•Cables or chains should only be used on the rear wheels.
•If you need to use chains, it is recommended that steel wheels (of the
same size and specification) be used, as chains may chip aluminum
wheels.
•Install cables or chains securely, verifying that they do not touch any
wiring, brake lines or fuel lines.
•Avoid overloading your vehicle.
•Do not use cables or chains on dry roads.
•Do not exceed 48 km/h (30 mph).
•Drive cautiously.
Remove the cables or chains when they are no longer needed.
Maintenance and Specifications
166

MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine
Air filter element FA-1658
Fuel filter FG-1036
Battery BXT-65-650
Oil filter FL-820S
PCV valve EV-243
Spark plugs* AGSF-22PP
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part
NameApplication
Capacity
Brake and
clutch fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)Motorcraft SAE
5W-30 Super
Premium Motor
OilAll 4.7L (5.0
quarts)
Fuel tank N/A All 63.6 L (16.8
gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Transmission
fluid
1Motorcraft
MERCONAT F4-speed manual 2.6L (5.6 pints)8
Motorcraft
MERCONV
AT F5R55E
Automatic (4x2)9.5L (10.0
quarts)2
5R55E
Automatic (4x4)9.8L (10.3
quarts)2
Maintenance and Specifications
167

LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
Grease
D0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Hydraulic clutch
fluid and brake
fluidHigh
Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-ABESA-M6C25-A
and DOT 3
Driveshaft, slip
spline, universal
jointsPremium Long
Life GreaseXG-1-C or
XG-1-T or
XG-1-KESA-M1C75-B
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4–A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-M97B51-A1
Engine oilMotorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSPWSS-M2C205-A
with API
Certification
Mark
Automatic
transmission
(5R55E)
1
Motorcraft
MERCONV
AT FXT-5-QM MERCONV
Maintenance and Specifications
170

A
Air bag supplemental restraint
system ..............................70–71, 74
and child safety seats ..............72
description ..........................71, 74
disposal ......................................77
driver air bag ......................73, 75
indicator light .....................74, 76
operation .............................73, 75
passenger air bag ...............73, 75
side air bag ................................74
Air cleaner filter .......................167
Anti-lock brake system
(see Brakes) ..........................90–91
Audio system (see Radio) ...14, 18
Automatic transmission
driving an automatic
overdrive ...................................94
fluid, refill capacities ..............167
fluid, specification ..................172
Auxiliary power point .................35
Axle
lubricant specifications...170, 172
refill capacities ........................167
traction lok ................................92
B
Battery
replacement, specifications ...167
BeltMinder ...................................66
Brakes ..........................................90
anti-lock ...............................90–91
anti-lock brake system (ABS)
warning light .............................90
fluid, refill capacities ..............167
fluid, specifications .........170, 172
lubricant specifications...170, 172
parking ......................................91shift interlock ............................93
C
Capacities for refilling fluids ....167
Cargo area shade ..................44–45
Cassette tape player ...................18
CD-single premium .....................14
Certification Label ....................174
Child safety restraints ................77
child safety belts ......................77
Child safety seats ........................80
attaching with tether straps ....84
in front seat ..............................81
in rear seat ................................81
Cleaning your vehicle
engine compartment ..............138
instrument panel ....................140
interior .....................................140
plastic parts ............................139
washing ....................................137
waxing .....................................137
wheels ......................................138
wiper blades ............................139
woodtone trim ........................140
Clutch
operation while driving ............96
recommended shift speeds ......96
Compass/temperature display ...42
Console ........................................34
floor ...........................................34
overhead ....................................34
rear ............................................36
Controls
power seat .................................56
Coolant
refill capacities ........................167
specifications ..................170, 172
Index
178

Headlamps
aiming ........................................25
autolamp system .......................24
flash to pass ..............................25
high beam .................................25
Heating
heating and air conditioning
system .......................................22
I
Ignition .................................86, 172
Infant seats (see Safety seats)...80
Instrument panel
cleaning ...................................140
cluster ..........................................8
K
Keyless entry system .................51
Keys
positions of the ignition ...........86
L
Lamps
autolamp system .................24, 37
bulb replacement
specifications chart ..................28
fog lamps ...................................24
high beams ................................25
instrument panel, dimming .....25
interior lamps ...........................27
Liftgate ........................................46
Lights, warning and indicator ......8
anti-lock brakes (ABS) ............90
Load limits .................................103
GAWR ......................................103
GVWR ......................................103
trailer towing ..........................103Loading instructions .................105
Locks
childproof ..................................47
Lubricant specifications ...170, 172
Lumbar support, seats .........57–58
M
Manual transmission ...................96
fluid capacities ........................167
lubricant specifications ..........172
reverse .......................................97
Mirrors
automatic dimming rearview
mirror ........................................38
fold away ...................................38
side view mirrors (power) .......38
Moon roof ....................................41
Motorcraft parts ........................167
P
Parking brake ..............................91
Parts (see Motorcraft parts) ....167
Power steering ............................91
fluid, refill capacity ................167
fluid, specifications .........170, 172
Preparing to drive your
vehicle ..........................................92
R
Radio ......................................14, 18
Remote entry system
locking/unlocking doors ...........47
Roadside assistance ..................111
Index
180