2002 FORD EXPLORER engine

1DO NOT USE Ford Extended Life Engine Coolant F6AZ-19544-AA,
meeting Ford specification WSS-M97B44-D (orange in color) Refer to
Adding engine coolant,in theMaintenance and Carechapter.
2Ensure the correct automatic transmission fluid is used. MERCONtand
MERCONtV are not interchangeable. DO NOT mix MERCONtand
MERCONtV. Refer to your scheduled maintenance guide to determine
the correct service interval.
3All rear axles are filled with Motorcraft SAE 75W-140 High Performance
Synthetic Rear Axle Lubricant, part number F1TZ-19780-B or equivalent
meeting Ford specification WSL-M2C192-A.
4Limited slip differentials must add 118 ml (4 oz) of Additive Friction
Modifier C8AZ-19B546-A or equivalent meeting Ford specification
EST-M2C118±A to the rear axle whenever the axle has been serviced.
ENGINE DATA
Engine 4.0L SOHC V6
engine4.6L V8 engine
Cubic inches 245 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm
(0.052-
0.056 inch)1.3-1.4 mm
(0.052-
0.056 inch)
Ignition system EDIS EDIS
Compression ratio 9.7:1 9.4:1
VEHICLE DIMENSIONS
Dimensions 4-Door 4x2 or 4x4 XLT Model mm
(in.)
(1) Overall length 4 813 (189.5)
(2) Overall width 1 832 (72.1)
(3) Maximum height* 1 827 (71.9)
(4) Wheelbase 2 889 (113.7)
(5) Track width, front 1 547 (60.9)
(5) Track width, rear 1 554 (61.2)
* Height includes roof rack and P235 tire
Capacities and specifications
287

1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
Capacities and specifications
290

The use of leaded fuel in your vehicle without proper conversion may
damage the effectiveness of your emission control system and may cause
engine knocking or serious engine damage. Ford Motor Company/Ford of
Canada is not responsible for any damage caused by use of improper
fuel.
In the United States, using leaded fuel may also result in difficulty
importing your vehicle back into the U.S.
If your vehicle must be serviced while you are traveling or living in
Central or South America, the Caribbean, or the Middle East, contact the
nearest Ford dealership. If the dealership cannot help you, write or call:
FORD MOTOR COMPANY
WORLDWIDE DIRECT MARKET OPERATIONS
1555 Fairlane Drive
Fairlane Business Park #3
Allen Park, Michigan 48101
U.S.A.
Telephone: (313) 594-4857
FAX: (313) 390-0804
If you are in another foreign country, contact the nearest Ford
dealership. If the dealership employees cannot help you, they can direct
you to the nearest Ford affiliate office.
If you buy your vehicle in North America and then relocate outside of
the U.S. or Canada, register your vehicle identification number (VIN) and
new address with Ford Motor Company Worldwide Direct Market
Operations.
FORD CAR CARE PRODUCTS FOR YOUR VEHICLE
Ford has many quality products available from your dealer to clean your
vehicle and protect its finishes. These quality products have been
specifically engineered to fulfill your automotive needs; they are custom
designed to complement the style and appearance of your vehicle. Each
product is made from high quality materials and that meet or exceed
Ford's rigid specifications. For best results, use the following or products
of equivalent quality:
Ford Custom Clearcoat Polish*
Ford Custom Silicone Gloss Polish
Ford Custom Vinyl Protectant* (not available in Canada)
Motorcraft Vinyl Conditioner (Canada only)
Customer assistance
298

Ford Deluxe Leather and Vinyl Cleaner (not available in Canada)
Motorcraft Vinyl Cleaner (Canada only)
Ford Extra Strength Tar and Road Oil Remover* (not available in
Canada)
Ford Extra Strength Upholstery Cleaner (not available in Canada)
Ford Metal Surface Cleaner
Ford Multi-Purpose Cleaner*
Motorcraft Car Wash Concentrate
Motorcraft Carlite Glass Cleaner
Ford Spot and Stain Remover*
Ford Super Premium Tire and Trim Dressing
Ford Triple Clean
Ford Ultra-Clear Spray Glass Cleaner (not available in Canada)
* May be sold with the Motorcraft name
FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of Ford accessories are available for your vehicle
through your local authorized Ford, Lincoln Mercury or Ford of Canada
dealer. These quality accessories have been specifically engineered to
fulfill your automotive needs; they are custom designed to complement
the style and aerodynamic appearance of your vehicle. In addition, each
accessory is made from high quality materials and meets or exceeds
Ford's rigid engineering and safety specifications. Ford accessories are
warranted for up to 12 months or 20 000 km (12 000 miles) on all cars
and light trucks and 12 months with unlimited distance on medium duty
trucks unless the accessory is installed on a new vehicle, then the
warranty becomes the balance of the new vehicle's warranty or the
accessories warranty, whichever is greater. See your dealer for complete
warranty information and availability.
Not all accessories are available for all models.
Vehicle Security
Styled wheel locks
Vehicle security systems
Customer assistance
299

Comfort and convenience
Cargo net
Cargo organizers
Cargo shade
Cargo tray
Engine block heaters
Tire step
Travel equipment
Automatic headlamps with daytime running lights (DRL)
Cellular phone holder
Daytime running lights (DRL)
Factory luggage rack adaptors (bike and ski)
Heavy-duty battery
Home link visor
Inside mirror, electrochromic compass (with and without temperature
display)
Luggage/Cargo basket
Luggage rack cross bars
Neutral towing transfer case kit
Dog guard
Removable luggage rack adapters (bike and ski)
Running boards/bars
Seatback storage
Smoker's package
Soft luggage cover
Track rider bars (for luggage rack)
Trailer hitch (Class III)
Trailer hitch bars and balls
Trailer hitch mount bike carrier
Trailer hitch receiver cover
Trailer hitch wiring adaptor
Customer assistance
300

²Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle's operation.)
²Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
ORDERING ADDITIONAL OWNER'S LITERATURE
To order the publications in this portfolio:
Make checks payable to:
HELM, INCORPORATED
P.O. Box 07150
Detroit, Michigan 48207
For a free publication catalog, order toll free: 1-800-782-4356
Monday-Friday 8:00 a.m. - 6:00 p.m. EST,
for credit card holders only
Obtaining a French owner's guide
French Owner's Guides can be obtained from your dealer or by writing to
Ford Motor Company of Canada, Limited, Service Publications, P.O. Box
1580, Station B, Mississauga, Ontario L4Y 4G3.
Customer assistance
302

A
Air bag supplemental
restraint system ................155, 159
and child safety seats ............157
description ......................155, 159
disposal ....................................162
driver air bag ..................157, 160
indicator light ...........10, 159, 161
operation .........................157, 160
passenger air bag ...........157, 160
side air bag ..............................159
Air cleaner filter .......................283
Air conditioning ..........................33
automatic temperature
control system ..........................37
auxiliary heater and air
conditioner ................................46
rear seat controls .....................47
Ambulance packages ....................3
Antifreeze
(see Engine coolant) ................241
Anti-lock brake system
(see Brakes) ......................176±177
Anti-theft system ......................125
arming the system ..................125
disarming a
triggered system .....................126
warning light .............................11
Audio system (see Radio) ...51, 74
Automatic transmission
driving an automatic
overdrive .................................182
fluid, adding ............................248
fluid, checking ........................248
fluid, refill capacities ..............283
fluid, specification ..................287
Auxiliary power point ...............112Axle
lubricant specifications ..285, 287
refill capacities ........................283
traction lok ..............................194
B
Battery .......................................251
acid, treating emergencies .....251
charging system
warning light .............................11
jumping a disabled battery ....222
maintenance-free ....................251
replacement, specifications ...283
servicing ..................................251
voltage gauge ............................16
Belt minder ...............................151
Brakes ........................................176
anti-lock ...........................176±177
anti-lock brake system
(ABS) warning light .........11, 177
brake warning light ..................10
fluid, checking and adding ....240
fluid, refill capacities ..............283
fluid, specifications .........285, 287
lubricant specifications ..285, 287
parking ....................................177
pedals (see Power
adjustable foot pedals) ............30
shift interlock ..........................180
Break-in period .............................3
C
Capacities for refilling fluids ....283
Cargo cover ...............................115
Certification Label ....................289
Child safety restraints ..............162
child safety belts ....................162
Index
304

Child safety seats ......................163
attaching with tether straps ..167
in front seat ............................165
in rear seat ..............................165
Cleaning your vehicle ...............277
engine compartment ..............278
exterior ....................................278
exterior lamps .........................280
instrument cluster lens ..........281
instrument panel ....................281
interior .....................................281
mirrors .....................................282
plastic parts ............................280
safety belts ..............................282
washing ....................................277
waxing .....................................278
wheels ......................................280
windows ..................................282
wiper blades ............................280
woodtone trim ........................282
Climate control (see Air
conditioning or Heating) ............33
Clock ..........................56, 62, 72, 86
Clutch
operation while driving ..........185
recommended shift speeds ....186
Compass, electronic ....................17
calibration .................................19
set zone adjustment ...........18, 20
Console ......................................112
overhead ..................................100
rear ..........................................113
Controls
power seat ...............................133
steering column ........................99
Coolant
checking and adding ..............241
refill capacities ................245, 283
specifications ..................285, 287Cruise control
(see Speed control) ....................90
Customer Assistance ................205
Ford accessories
for your vehicle ......................298
Ford Extended
Service Plan ............................291
Getting assistance outside
the U.S. and Canada ..............297
Getting roadside assistance ...205
Getting the
service you need ....................291
Ordering additional
owner's literature ...................302
The Dispute
Settlement Board ...................294
Utilizing the Mediation/
Arbitration Program ...............297
D
Daytime running lamps
(see Lamps) ................................28
Defrost
rear window ..............................50
Dipstick
automatic
transmission fluid ...................248
engine oil .................................235
Doors
door ajar warning .....................12
lubricant specifications ..........285
Driveline universal joint
and slip yoke .............................251
Driving under special
conditions ..................................193
mud ..........................................192
sand .........................................192
snow and ice ...................192±193
Index
305