INSTALLATION
(1) Remove engine from the repair stand and posi-
tion in the engine compartment. Position the thru-
bolt into the support cushion brackets.
(2) Install an engine support fixture.
(3) Raise and support the vehicle on a hoist.
(4) Install Transmission.
(5) Install the starter and connect the starter
wires (Refer to 8 - ELECTRICAL/STARTING/
STARTER MOTOR - INSTALLATION).
(6) Install exhaust pipe to manifold.
(7) Install the transmission cooler line brackets
from oil pan.
(8) Tighten the Front mount thru-bolts and nuts to
102N´m (75 ft. lbs.).
(9) Install the drain plug and tighten to 34 N´m
(25 ft. lbs.) torque.
(10) Prime oil pump by squirting oil in the oil fil-
ter mounting hole and filling the J-trap of the front
timing cover. When oil is running out, install oil filter
that has been filled with oil.
(11) Lower the vehicle.
(12) Remove engine lifting fixture.
(13) On Manual Transmission vehicles, install the
shift lever.
(14) Connect the fuel lines (Refer to 14 - FUEL
SYSTEM/FUEL DELIVERY/QUICK CONNECT FIT-
TING - STANDARD PROCEDURE).
(15) Connect the heater hoses.
(16) Install the upper intake manifold (Refer to 9 -
ENGINE/MANIFOLDS/INTAKE MANIFOLD -
INSTALLATION).
(17) Install the coil assemblies with the ignition
cables.
(18) Using a new gasket, install throttle body
(Refer to 14 - FUEL SYSTEM/FUEL INJECTION/
THROTTLE BODY - INSTALLATION).
(19) Connect the throttle linkage.
(20) Install the air cleaner box.
(21) Install the generator and wire connections
(Refer to 8 - ELECTRICAL/CHARGING/GENERA-
TOR - INSTALLATION).
(22) Install the upper crossmember.
(23) Install radiator (Refer to 7 - COOLING/EN-
GINE/RADIATOR - INSTALLATION).
(24) Connect the lower radiator hose.
(25) Install the transmission oil cooler (Refer to 7 -
COOLING/TRANSMISSION/TRANS COOLER -
INSTALLATION).
(26) Connect the transmission cooler lines.
(27) Connect the power steering hoses, if equipped.
(28) Install the fan shroud.
(29) Install the fan (Refer to 7 - COOLING/EN-
GINE/RADIATOR FAN - INSTALLATION).
(30) Connect the top radiator hose.(31) Install the washer fluid reservoir bottle (Refer
to 8 - ELECTRICAL/WIPERS/WASHERS - INSTAL-
LATION).
(32) If equipped, install the condenser (Refer to 24
- HEATING & AIR CONDITIONING/PLUMBING/
A/C CONDENSER - INSTALLATION).
(33) Install the A/C compressor with the lines
attached (Refer to 24 - HEATING & AIR CONDI-
TIONING/PLUMBING/A/C COMPRESSOR -
INSTALLATION).
(34) Install the serpentine belt (Refer to 7 - COOL-
ING/ACCESSORY DRIVE/DRIVE BELTS - INSTAL-
LATION).
(35) Evacuate (Refer to 24 - HEATING & AIR
CONDITIONING/PLUMBING - STANDARD PRO-
CEDURE) and charge the air conditioning system, if
equipped (Refer to 24 - HEATING & AIR CONDI-
TIONING/PLUMBING - STANDARD PROCEDURE).
(36) Add coolant to the cooling system (Refer to 7 -
COOLING - STANDARD PROCEDURE).
(37) Install the battery.
(38) Warm engine and adjust as required.
(39) Road test vehicle.
SPECIFICATIONS
8.OL ENGINE
DESCRIPTION SPECIFICATION
CAMSHAFT
Bearing Diameter
No. 1 53.16 ± 53.19 mm
(2.093 ± 2.094 in.)
No. 2 52.76 ± 52.78 mm
(2.077 ± 2.078 in.)
No. 3 52.35 ± 52.37 mm
No. 4 51.94 ± 51.97 mm
(2.045 ± 2.046 in.)
No. 5 51.54 ± 51.56 mm
(2.029 ± 2.030 in.)
No. 6 48.74 ± 48.77 mm
(1.919 ± 1.920 in.)
Bearing Journal Diameter
No. 1 53.11 ± 53.14 mm
(2.091 ± 2.092 in.)
No. 2 52.69 ± 52.72 mm
9 - 68 ENGINE 8.0LBR/BE
ENGINE 8.0L (Continued)
COWL GRILLE
REMOVAL
(1) Open hood.
(2) Remove wiper arms (Refer to 8 - ELECTRI-
CAL/WIPERS/WASHERS/WIPER ARMS - REMOVAL
AND INSTALLATION).
(3) Disconnect windshield washer tubing from cou-
pling near left hood hinge.
(4) Remove plastic nuts attaching cowl cover to
cowl (Fig. 7).
(5) Pull cowl seal from flange on front of cowl.
(6) Separate cowl cover from vehicle.
INSTALLATION
(1) Position cowl cover on vehicle. Ensure end
seals are positioned correctly and in good condition.
(2) Install cowl seal.
(3) Install plastic nuts attaching cowl cover to cow.
(4) Connect windshield washer tubing to coupling
near left hood hinge.
(5) Install wiper arms.
Fig. 6 Exterior Nameplates
Fig. 7 Cowl Cover
1 - COWL COVER
2 - PLASTIC NUT
3 - END SEAL
4 - PUSHÐIN STUD
5 - END SEAL
23 - 90 EXTERIORBR/BE
EXTERIOR NAME PLATES (Continued)
WINDOW SWITCH - REMOVAL, POWER . . 8N-25
WINDOWS - DESCRIPTION, POWER.....8N-23
WINDOWS - DIAGNOSIS AND TESTING,
POWER............................8N-23
WINDOWS - OPERATION, POWER.......8N-23
WINDSHIELD - DESCRIPTION..........23-147
WINDSHIELD - INSTALLATION.........23-148
WINDSHIELD - REMOVAL.............23-147
WIPER & WASHER SYSTEM - CLEANING . . 8R-6
WIPER & WASHER SYSTEM -
DIAGNOSIS AND TESTING..............8R-3
WIPER & WASHER SYSTEM -
INSPECTION.........................8R-6
WIPER ARM - DESCRIPTION...........8R-11
WIPER ARM - INSTALLATION...........8R-12
WIPER ARM - OPERATION.............8R-11
WIPER ARM - REMOVAL..............8R-12
WIPER BLADE - DESCRIPTION..........8R-12
WIPER BLADE - INSTALLATION.........8R-13WIPER BLADE - OPERATION...........8R-13
WIPER BLADE - REMOVAL.............8R-13
WIPER MODULE - DESCRIPTION........8R-13
WIPER MODULE - INSTALLATION.......8R-14
WIPER MODULE - OPERATION..........8R-14
WIPER MODULE - REMOVAL...........8R-14
WIPER RELAY - DESCRIPTION..........8R-15
WIPER RELAY - DIAGNOSIS AND
TESTING
...........................8R-16
WIPER RELAY - INSTALLATION
.........8R-17
WIPER RELAY - OPERATION
...........8R-15
WIPER RELAY - REMOVAL
.............8R-17
WIPERS/WASHERS - DESCRIPTION
.......8R-1
WIPERS/WASHERS - OPERATION
........8R-2
WIRE SPLICING - STANDARD
PROCEDURE
.....................8W-01-13
WIRING DIAGRAMS - DESCRIPTION,
HOW TO USE
.....................8W-01-1WIRING HARNESS - DIAGNOSIS AND
TESTING.........................8W-01-7
WIRING/TERMINAL, SPECIAL TOOLS . . . 8W-01-9
WITHOUT AIR CONDITIONING -
INSTALLATION, WATER PUMP BYPASS
HOSE...............................7-77
WITHOUT AIR CONDITIONING -
REMOVAL, WATER PUMP BYPASS
HOSE...............................7-76
WITHOUT RADIATOR IN-TANK
TRANSMISSION OIL COOLER -
STANDARD PROCEDURE, FLUSHING
COOLERS AND TUBES.........7-79,7-82,7-85
WORM SHAFT - INSTALLATION.........19-31
WORM SHAFT - REMOVAL.............19-30
WORN THREADS - STANDARD
PROCEDURE, REPAIR
DAMAGED OR...............9-11,9-122,9-66
BR/BEINDEX 35
Description Group-Page Description Group-Page Description Group-Page
