2002 DODGE RAM flat tire

Any kinks or sharp bends in the refrigerant plumb-
ing will reduce the capacity of the entire air condi-
tioning system. Kinks and sharp bends reduce the
flow of refrigerant in the system. A good rule for the
flexible hose refrigerant lines is to keep the radius of
all bends at least ten times the diameter of the hose.
In addition, the flexible hose refrigerant lines should
be routed so they are at least 80 millimeters (3
inches) from the exhaust manifold.
OPERATION - A/C LINE COUPLERS
The spring-lock coupler is held together by a garter
spring inside a circular cage on the male half of the
fitting (Fig. 1). When the two coupler halves are con-
nected, the flared end of the female fitting slips
behind the garter spring inside the cage on the male
fitting. The garter spring and cage prevent the flared
end of the female fitting from pulling out of the cage.
Two O-rings on the male half of the fitting are
used to seal the connection. These O-rings are com-
patible with R-134a refrigerant and must be replaced
with O-rings made of the same material.
Secondary clips are installed over the two con-
nected coupler halves at the factory for added blowoff
protection. In addition, some models have a plastic
ring that is used at the factory as a visual indicator
to confirm that these couplers are connected. After
the coupler is connected, the plastic indicator ring is
no longer needed; however, it will remain on the
refrigerant line near the coupler cage.
OPERATION- REFRIGERANT LINES
High pressures are produced in the refrigerant sys-
tem when the air conditioning compressor is operat-
ing. Extreme care must be exercised to make sure
that each of the refrigerant system connections is
pressure-tight and leak free. It is a good practice toinspect all flexible hose refrigerant lines at least once
a year to make sure they are in good condition and
properly routed.
The refrigerant lines and hoses are coupled with
other components of the HVAC system with peanut-
block style fittings. A stat-O seal type flat steel gas-
ket with a captured compressible O-ring, is used to
mate plumbing lines with A/C components to ensure
the integrity of the refrigerant system.
The refrigerant lines and hoses cannot be repaired
and, if faulty or damaged, they must be replaced.
Fig. 1 SPRING-LOCK COUPLER - TYPICAL
1 - MALE HALF SPRING-LOCK COUPLER
2 - FEMALE HALF SPRING-LOCK COUPLER
3 - SECONDARY CLIP
4 - CONNECTION INDICATOR RING
5 - COUPLER CAGE
6 - GARTER SPRING
7 - COUPLER CAGE
7-9O9RINGS
BR/BEPLUMBING 24 - 41
PLUMBING (Continued)

INDICATOR - OPERATION, SERVICE
REMINDER..........................8J-28
INDICATOR - OPERATION, TRANS
OVERTEMP.........................8J-31
INDICATOR - OPERATION, TURN SIGNAL . . 8J-32
INDICATOR - OPERATION, UPSHIFT......8J-33
INDICATOR - OPERATION, VTSS.........8Q-3
INDICATOR - OPERATION, WAIT-TO-
START .............................8J-34
INDICATOR - OPERATION, WASHER
FLUID..............................8J-35
INDICATOR - OPERATION, WATER-IN-
FUEL..............................8J-36
INDICATOR LAMP MIL - DESCRIPTION,
MALFUNCTION.......................8J-23
INDICATOR LAMP MIL - OPERATION,
MALFUNCTION.......................8J-23
INDICATOR TEST - STANDARD
PROCEDURE, BUILT-IN................8F-10
INDICATOR (TRANSFER CASE) -
DESCRIPTION, SHIFT.................8J-28
INDICATOR (TRANSFER CASE) -
OPERATION, SHIFT...................8J-28
INDICATORS - DIAGNOSIS AND
TESTING, TREAD WEAR................22-8
INFLATION PRESSURES - DESCRIPTION,
TIRE................................22-7
INITIAL OPERATION - STANDARD
PROCEDURE, POWER STEERING
PUMP.............................19-33
INJECTION - SPECIFICATIONS, TORQUE -
GAS FUEL..........................14-35
INJECTION PUMP - DESCRIPTION, AIR.....25-29
INJECTION PUMP - DIAGNOSIS AND
TESTING, AIR.......................25-29
INJECTION PUMP - INSTALLATION, AIR . . . 25-30
INJECTION PUMP - OPERATION, AIR.....25-29
INJECTION PUMP - REMOVAL, AIR......25-30
INJECTION PUMP DATA PLATE,
SPECIFICATIONS - FUEL...............14-77
INJECTION PUMP RELAY -
DESCRIPTION, FUEL.................14-103
INJECTION PUMP RELAY - OPERATION,
FUEL.............................14-103
INJECTION PUMP TIMING - DIAGNOSIS
AND TESTING, FUEL..................14-70
INJECTION SYSTEM - DESCRIPTION, AIR . 25-26
INJECTION SYSTEM - DESCRIPTION,
DIESEL FUEL........................14-91
INJECTION SYSTEM - OPERATION, AIR . . . 25-28
INJECTION SYSTEM - TORQUE, AIR......25-29
INJECTOR - DESCRIPTION, FUEL . . . 14-52,14-97
INJECTOR - DIAGNOSIS AND TESTING,
FUEL..............................14-53
INJECTOR - INSTALLATION, FUEL.......14-102
INJECTOR - OPERATION, FUEL..........14-98
INJECTOR - REMOVAL, FUEL..........14-101
INJECTOR FIRING ORDER, DIESEL -
FUEL..............................14-62
INJECTOR TEST - DIAGNOSIS AND
TESTING, FUEL......................14-99
INLET BAFFLE - INSTALLATION, HVAC
HOUSING...........................24-36
INLET BAFFLE - REMOVAL, HVAC
HOUSING...........................24-35
INLET FILTER - INSTALLATION..........14-23
INLET FILTER - REMOVAL..............14-23
INNER BELT WEATHERSTRIP -
INSTALLATION, FRONT DOOR..........23-153
INNER BELT WEATHERSTRIP -
REMOVAL, FRONT DOOR.............23-153
IN/OUT - ADJUSTMENT, FRONT DOOR
....23-70
INPUT - DESCRIPTION, VEHICLE SPEED
. . . 8P-2
INPUT - OPERATION, ASD SENSE - PCM
. . . 8I-4
INSIDE HANDLE ACTUATOR -
INSTALLATION
..................23-72,23-80
INSIDE HANDLE ACTUATOR - REMOVAL
. . 23-72,
23-80
INSPECTION - CONNECTING RODS
......9-169
INSPECTION - INSPECTION
.............9-169
INSPECTION - INSTALLATION
......9-136,9-170
INSPECTION, 5.9L ENGINES - VISUAL
....14-29
INSPECTION, 8.0L ENGINE - VISUAL
.....14-32
INSPECTION, A/C COMPRESSOR
CLUTCH
............................24-15
INSPECTION, ACCUMULATOR
....21-150,21-320
INSPECTION, BATTERY SYSTEM
..........8F-6INSPECTION, CATALYTIC CONVERTER -
3.9L/5.2L/5.9L........................11-6
INSPECTION, CATALYTIC CONVERTER -
5.9L HD/8.0L.........................11-6
INSPECTION, CHARGE AIR COOLER AND
PLUMBING.........................11-19
INSPECTION, CROSSHEADS............9-135
INSPECTION, CYLINDER HEAD......9-134,9-77
INSPECTION, CYLINDER HEAD COVER(S) . 9-138,
9-23,9-79
INSPECTION, DIAGNOSIS AND TESTING . . . 7-66
INSPECTION, DIAGNOSIS AND TESTING . 21-122,
21-293
INSPECTION, DIAGNOSIS AND TESTING
- WHEEL...........................22-11
INSPECTION, ENGINE BLOCK........9-27,9-85
INSPECTION, EXHAUST MANIFOLD . 9-109,9-186,
9-53
INSPECTION, EXHAUST PIPE -
3.9L/5.2L/5.9L........................11-7
INSPECTION, EXHAUST PIPE - 5.9L
DIESEL.............................11-9
INSPECTION, EXHAUST PIPE - 5.9L
HD/8.0L.............................11-8
INSPECTION, FRONT CLUTCH....21-162,21-332
INSPECTION, FRONT SERVO.....21-164,21-335
INSPECTION, INSPECTION.............9-169
INSPECTION, INTAKE MANIFOLD . . . 9-108,9-184,
9-51
INSPECTION, INTAKE/EXHAUST VALVES
& SEATS ............................9-26
INSPECTION, MANUAL - NV4500........21-20
INSPECTION, MANUAL - NV5600........21-63
INSPECTION, MEASURING TIMING
CHAIN STRETCH.................9-111,9-54
INSPECTION, OIL COOLER & LINES -
CLEANING..........................9-179
INSPECTION, OIL PAN.......9-103,9-179,9-46
INSPECTION, OIL PRESSURE RELIEF
VALVE .............................9-180
INSPECTION, OIL PUMP......9-104,9-181,9-47
INSPECTION, OIL PUMP........21-168,21-339
INSPECTION, OPERATION...............9-22
INSPECTION, OVERDRIVE UNIT . . 21-180,21-353
INSPECTION, OVERRUNNING CLUTCH
CAM/OVERDRIVE PISTON RETAINER....21-193,
21-364
INSPECTION, PISTON & CONNECTING
ROD............................9-39,9-94
INSPECTION, PLANETARY GEARTRAIN/
OUTPUT SHAFT...............21-199,21-371
INSPECTION, PUSHRODS..............9-135
INSPECTION, RADIATOR - 5.9L..........7-60
INSPECTION, RADIATOR - 5.9L DIESEL....7-64
INSPECTION, RADIATOR - 8.0L..........7-61
INSPECTION, RADIATOR FAN - 5.9L
DIESEL.............................7-43
INSPECTION, RADIATOR FAN - 5.9L/8.0L . . . 7-42
INSPECTION, REAR CLUTCH.....21-204,21-377
INSPECTION, REMOVAL................5-12
INSPECTION, REMOVAL...........9-155,9-83
INSPECTION, ROCKER ARM / ADJUSTER
ASSY..............................9-146
INSPECTION, SOLID LIFTERS/TAPPETS . . . 9-165
INSPECTION, STANDARD PROCEDURE....9-151
INSPECTION, TAILPIPE - 3.9L/5.2L/5.9L . . . 11-11
INSPECTION, TAILPIPE - 5.9L DIESEL....11-12
INSPECTION, TAILPIPE - 5.9L HD/8.0L....11-12
INSPECTION, TRANSFER CASE -
NV241HD..........................21-476
INSPECTION, TRANSFER CASE -
NV241LD..........................21-442
INSPECTION, TURBOCHARGER..........11-16
INSPECTION, VALVE BODY......21-244,21-419
INSPECTION, VIBRATION DAMPER.......9-172
INSPECTION, WATER PUMP - 5.9L........7-68
INSPECTION, WATER PUMP - 5.9L
DIESEL.............................7-72
INSPECTION, WATER PUMP - 8.0L........7-71
INSPECTION, WIPER & WASHER
SYSTEM............................8R-6
INSTRUMENT CLUSTER - ASSEMBLY.....8J-12
INSTRUMENT CLUSTER - DESCRIPTION
. . . 8J-2
INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING
........................8J-6
INSTRUMENT CLUSTER - DISASSEMBLY
. . 8J-10
INSTRUMENT CLUSTER - INSTALLATION
. . 8J-13
INSTRUMENT CLUSTER - OPERATION
.....8J-3INSTRUMENT CLUSTER - REMOVAL.....8J-10
INSTRUMENT PANEL ANTENNA CABLE -
INSTALLATION.......................8A-9
INSTRUMENT PANEL ANTENNA CABLE -
REMOVAL...........................8A-9
INSTRUMENT PANEL ASSEMBLY -
INSTALLATION......................23-117
INSTRUMENT PANEL ASSEMBLY -
REMOVAL.........................23-115
INSTRUMENT PANEL DEMISTER DUCTS
- INSTALLATION.....................24-36
INSTRUMENT PANEL DEMISTER DUCTS
- REMOVAL.........................24-36
INSTRUMENT PANEL DUCTS -
INSTALLATION.......................24-37
INSTRUMENT PANEL DUCTS - REMOVAL . 24-37
INSTRUMENT PANEL SYSTEM -
DESCRIPTION......................23-105
INSTRUMENT PANEL SYSTEM -
OPERATION........................23-106
INSTRUMENT PANEL TOP COVER -
INSTALLATION......................23-113
INSTRUMENT PANEL TOP COVER -
REMOVAL.........................23-113
INTAKE AIR HEATER - DESCRIPTION....14-104
INTAKE AIR HEATER - INSTALLATION....14-105
INTAKE AIR HEATER - OPERATION......14-104
INTAKE AIR HEATER - REMOVAL.......14-104
INTAKE AIR HEATER RELAY -
DESCRIPTION......................14-105
INTAKE AIR HEATER RELAY -
INSTALLATION.......................14-106
INTAKE AIR HEATER RELAY -
OPERATION........................14-105
INTAKE AIR HEATER RELAY - REMOVAL . 14-106
INTAKE MANIFOLD - CLEANING....9-107,9-184,
9-51
INTAKE MANIFOLD - DESCRIPTION . . 9-106,9-50
INTAKE MANIFOLD - INSPECTION . . 9-108,9-184,
9-51
INTAKE MANIFOLD - INSTALLATION.....9-108,
9-184,9-51
INTAKE MANIFOLD - OPERATION.........9-50
INTAKE MANIFOLD - REMOVAL....9-107,9-184,
9-50
INTAKE MANIFOLD LEAKAGE -
DIAGNOSIS AND TESTING.........9-106,9-50
INTAKE/EXHAUST VALVES & SEATS -
CLEANING...........................9-26
INTAKE/EXHAUST VALVES & SEATS -
DESCRIPTION...............9-138,9-23,9-80
INTAKE/EXHAUST VALVES & SEATS -
INSPECTION.........................9-26
INTAKE/EXHAUST VALVES & SEATS -
INSTALLATION........................9-26
INTAKE/EXHAUST VALVES & SEATS -
REMOVAL...........................9-25
IN-TANK TRANSMISSION OIL COOLER -
STANDARD PROCEDURE, FLUSHING
COOLERS AND TUBES - WITH
RADIATOR...................7-78,7-82,7-84
IN-TANK TRANSMISSION OIL COOLER -
STANDARD PROCEDURE, FLUSHING
COOLERS AND TUBES - WITHOUT
RADIATOR...................7-79,7-82,7-85
INTERIOR - CAUTION................23-118
INTERIOR LAMPS, SPECIFICATIONS......8L-33
INTERMEDIATE - REMOVAL, AXLE
SHAFTS.............................3-30
INTERMEDIATE AXLE - INSTALLATION.....3-30
INTERNATIONAL SYMBOLS -
DESCRIPTION......................Intro.-5
INTERNATIONAL SYMBOLS -
DESCRIPTION.........................0-1
INTRODUCTION - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS........9-3,9-58
INVERTED FLARING - STANDARD
PROCEDURE, DOUBLE..................5-8
IOD FUSE - DESCRIPTION...........8W-97-5
IOD FUSE - INSTALLATION...........8W-97-6
IOD FUSE - OPERATION.............8W-97-5
IOD FUSE - REMOVAL
..............8W-97-6
ISO FLARING - STANDARD PROCEDURE
....5-8
JOINT - DIAGNOSIS AND TESTING,
LOWER BALL
........................2-10
JOINT - DIAGNOSIS AND TESTING,
UPPER BALL
.........................2-12
JOINT MOLDING - INSTALLATION, ROOF
. . 23-91
BR/BEINDEX 17
Description Group-Page Description Group-Page Description Group-Page

PRESSURE SWITCH - OPERATION, A/C
HIGH..............................24-20
PRESSURE SWITCH - OPERATION, A/C
LOW ..............................24-21
PRESSURE SWITCH - REMOVAL, A/C
HIGH..............................24-20
PRESSURE SWITCH - REMOVAL, A/C
LOW ..............................24-21
PRESSURE TEST - DIAGNOSIS AND
TESTING, FUEL PUMP..................14-9
PRESSURE TEST - DIAGNOSIS AND
TESTING, HYDRAULIC...........21-270,21-98
PRESSURES - DESCRIPTION, TIRE
INFLATION...........................22-7
PRESSURES, DIESEL ENGINES - FUEL
SYSTEM............................14-62
PROGRAMMING - STANDARD
PROCEDURE, RKE TRANSMITTER........8N-8
PROPELLER SHAFT - DIAGNOSIS AND
TESTING.............................3-1
PROPELLER SHAFT - FRONT -
INSTALLATION.........................3-7
PROPELLER SHAFT - FRONT - REMOVAL . . . 3-6
PROPELLER SHAFT - REAR -
INSTALLATION.........................3-7
PROPELLER SHAFT - REAR - REMOVAL....3-7
PROPELLER SHAFT - STANDARD
PROCEDURES.........................3-3
PROPELLER SHAFT, SPECIAL TOOLS.......3-6
PROPELLER SHAFT, SPECIFICATIONS.......3-6
PTO SWITCH - DESCRIPTION...........14-47
PTO SWITCH - OPERATION..............14-47
PULLEY - INSTALLATION..............19-39
PULLEY - REMOVAL..................19-38
PUMP - 5.9L - CLEANING, WATER........7-68
PUMP - 5.9L - DESCRIPTION, WATER.....7-66
PUMP - 5.9L - INSPECTION, WATER......7-68
PUMP - 5.9L - INSTALLATION, WATER.....7-68
PUMP - 5.9L - OPERATION, WATER.......7-66
PUMP - 5.9L - REMOVAL, WATER........7-66
PUMP - 5.9L DIESEL - CLEANING,
WATER .............................7-72
PUMP - 5.9L DIESEL - DESCRIPTION,
VACUUM............................7-33
PUMP - 5.9L DIESEL - DESCRIPTION,
WATER .............................7-72
PUMP - 5.9L DIESEL - INSPECTION,
WATER .............................7-72
PUMP - 5.9L DIESEL - INSTALLATION,
VACUUM............................7-36
PUMP - 5.9L DIESEL - INSTALLATION,
WATER .............................7-72
PUMP - 5.9L DIESEL - OPERATION,
VACUUM............................7-34
PUMP - 5.9L DIESEL - OPERATION,
WATER .............................7-72
PUMP - 5.9L DIESEL - REMOVAL,
VACUUM............................7-34
PUMP - 5.9L DIESEL - REMOVAL,
WATER .............................7-72
PUMP - 8.0L - CLEANING, WATER........7-71
PUMP - 8.0L - INSPECTION, WATER......7-71
PUMP - 8.0L - INSTALLATION, WATER.....7-71
PUMP - 8.0L - REMOVAL, WATER........7-69
PUMP - ASSEMBLY, OIL................9-49
PUMP - ASSEMBLY, OIL........21-169,21-340
PUMP - CLEANING, OIL..........9-104,9-181
PUMP - CLEANING, OIL........21-168,21-338
PUMP - DESCRIPTION................19-33
PUMP - DESCRIPTION, AIR INJECTION . . . 25-29
PUMP - DESCRIPTION, FUEL
............14-9
PUMP - DESCRIPTION, FUEL TRANSFER
. . 14-83
PUMP - DESCRIPTION, LEAK DETECTION
. 25-34
PUMP - DESCRIPTION, OIL
......21-166,21-336
PUMP - DIAGNOSIS AND TESTING, AIR
INJECTION
..........................25-29
PUMP - DIAGNOSIS AND TESTING,
WATER
.....................7-66,7-69,7-72
PUMP - DISASSEMBLY, OIL
.............9-47
PUMP - DISASSEMBLY, OIL
.....21-167,21-337
PUMP - INITIAL OPERATION -
STANDARD PROCEDURE, POWER
STEERING
..........................19-33
PUMP - INSPECTION, OIL
.....9-104,9-181,9-47
PUMP - INSPECTION, OIL
.......21-168,21-339
PUMP - INSTALLATION, AIR INJECTION
. . . 25-30
PUMP - INSTALLATION, FUEL TRANSFER
. 14-87PUMP - INSTALLATION, LEAK
DETECTION.........................25-34
PUMP - INSTALLATION, OIL . . . 9-106,9-182,9-50
PUMP - OPERATION..................19-33
PUMP - OPERATION, AIR INJECTION.....25-29
PUMP - OPERATION, FUEL..............14-9
PUMP - OPERATION, FUEL TRANSFER....14-83
PUMP - OPERATION, LEAK DETECTION . . . 25-34
PUMP - OPERATION, OIL.......21-166,21-336
PUMP - REMOVAL, AIR INJECTION......25-30
PUMP - REMOVAL, FUEL TRANSFER.....14-86
PUMP - REMOVAL, LEAK DETECTION....25-34
PUMP - REMOVAL, OIL.......9-104,9-181,9-47
PUMP 235 H.P. - DESCRIPTION, FUEL....14-69
PUMP 245 H.P. - DESCRIPTION, FUEL....14-69
PUMP AMPERAGE TEST - DIAGNOSIS
AND TESTING, FUEL..................14-10
PUMP BYPASS HOSE WITH AIR
CONDITIONING - INSTALLATION,
WATER .............................7-76
PUMP BYPASS HOSE WITH AIR
CONDITIONING - REMOVAL, WATER......7-73
PUMP BYPASS HOSE WITHOUT AIR
CONDITIONING - INSTALLATION,
WATER .............................7-77
PUMP BYPASS HOSE WITHOUT AIR
CONDITIONING - REMOVAL, WATER......7-76
PUMP CAPACITY TEST - DIAGNOSIS
AND TESTING, FUEL...................14-9
PUMP DATA PLATE, SPECIFICATIONS -
FUEL INJECTION.....................14-77
PUMP FILTER - INSTALLATION, AIR......25-30
PUMP FILTER - REMOVAL, AIR.........25-30
PUMP LEAKAGE - DIAGNOSIS AND
TESTING...........................19-33
PUMP MODULE - DESCRIPTION, FUEL....14-12
PUMP MODULE - INSTALLATION, FUEL . . . 14-13
PUMP MODULE - OPERATION, FUEL.....14-13
PUMP MODULE - REMOVAL, FUEL.......14-13
PUMP OUTPUT - DIAGNOSIS AND
TESTING, VACUUM....................7-34
PUMP PRESSURE - DIAGNOSIS AND
TESTING, FUEL TRANSFER.............14-84
PUMP PRESSURE TEST - DIAGNOSIS
AND TESTING, FUEL...................14-9
PUMP RELAY - DESCRIPTION, FUEL.....14-40
PUMP RELAY - DESCRIPTION, FUEL
INJECTION.........................14-103
PUMP RELAY - INSTALLATION, FUEL.....14-40
PUMP RELAY - OPERATION, FUEL.......14-40
PUMP RELAY - OPERATION, FUEL
INJECTION.........................14-103
PUMP RELAY - REMOVAL, FUEL........14-40
PUMP RELAYS - DIAGNOSIS AND
TESTING, ASD AND FUEL...............8I-4
PUMP, SPECIAL TOOLS - POWER
STEERING..........................19-38
PUMP TIMING - DIAGNOSIS AND
TESTING, FUEL INJECTION.............14-70
PUMP VOLUME CHECK - STANDARD
PROCEDURE, OIL.............21-166,21-336
PUMP/MOTOR - DESCRIPTION, WASHER . . 8R-9
PUMP/MOTOR - INSTALLATION,
WASHER...........................8R-10
PUMP/MOTOR - OPERATION, WASHER....8R-9
PUMP/MOTOR - REMOVAL, WASHER....8R-10
PUSHRODS - CLEANING...............9-134
PUSHRODS - INSPECTION.............9-135
QUARTER TRIM PANEL - INSTALLATION . 23-128
QUARTER TRIM PANEL - REMOVAL.....23-128
QUARTER WINDOW - INSTALLATION....23-150
QUARTER WINDOW - REMOVAL
........23-150
QUICK CONNECT FITTING -
DESCRIPTION
.......................14-24
QUICK-CONNECT FITTINGS - STANDARD
PROCEDURE
........................14-24
RADIAL-PLY TIRES - DESCRIPTION
.......22-6
RADIATOR - 5.9L - CLEANING
...........7-59
RADIATOR - 5.9L - DESCRIPTION
........7-58
RADIATOR - 5.9L - INSPECTION
..........7-60
RADIATOR - 5.9L - INSTALLATION
........7-60
RADIATOR - 5.9L - OPERATION
..........7-58
RADIATOR - 5.9L - REMOVAL
............7-58
RADIATOR - 5.9L DIESEL - CLEANING
.....7-64
RADIATOR - 5.9L DIESEL -
DESCRIPTION
........................7-62
RADIATOR - 5.9L DIESEL - INSPECTION
. . . 7-64RADIATOR - 5.9L DIESEL -
INSTALLATION........................7-64
RADIATOR - 5.9L DIESEL - OPERATION....7-62
RADIATOR - 5.9L DIESEL - REMOVAL.....7-62
RADIATOR - 8.0L - CLEANING...........7-61
RADIATOR - 8.0L - DESCRIPTION........7-60
RADIATOR - 8.0L - INSPECTION..........7-61
RADIATOR - 8.0L - INSTALLATION........7-61
RADIATOR - 8.0L - OPERATION..........7-60
RADIATOR - 8.0L - REMOVAL............7-60
RADIATOR CAP - DIAGNOSIS AND
TESTING............................7-65
RADIATOR CAP-TO-FILLER NECK SEAL -
DIAGNOSIS AND TESTING..............7-65
RADIATOR COOLANT FLOW -
DIAGNOSIS AND TESTING......7-58,7-60,7-62
RADIATOR FAN - 5.9L DIESEL -
CLEANING...........................7-43
RADIATOR FAN - 5.9L DIESEL -
INSPECTION.........................7-43
RADIATOR FAN - 5.9L DIESEL -
INSTALLATION........................7-44
RADIATOR FAN - 5.9L DIESEL -
REMOVAL...........................7-43
RADIATOR FAN - 5.9L/8.0L - CLEANING....7-42
RADIATOR FAN - 5.9L/8.0L -
INSPECTION.........................7-42
RADIATOR FAN - 5.9L/8.0L -
INSTALLATION........................7-42
RADIATOR FAN - 5.9L/8.0L - REMOVAL....7-41
RADIATOR PRESSURE CAP -
DESCRIPTION........................7-64
RADIATOR PRESSURE CAP - OPERATION . . 7-64
RADIO - DESCRIPTION................8A-10
RADIO - DIAGNOSIS AND TESTING......8A-10
RADIO - INSTALLATION...............8A-11
RADIO - OPERATION..................8A-10
RADIO - REMOVAL...................8A-11
RADIO CHOKE RELAY - DESCRIPTION.....8A-7
RADIO CHOKE RELAY - DIAGNOSIS AND
TESTING............................8A-8
RADIO CHOKE RELAY - INSTALLATION....8A-9
RADIO CHOKE RELAY - OPERATION.......8A-8
RADIO CHOKE RELAY - REMOVAL........8A-8
RADIO NOISE SUPPRESSION
COMPONENTS - DESCRIPTION..........8A-12
RADIO NOISE SUPPRESSION
COMPONENTS - DIAGNOSIS AND
TESTING...........................8A-12
RATINGS, SPECIFICATIONS -
GENERATOR........................8F-26
RBI - REAR AXLE, 286................3-120
RE TRANSMISSION, SPECIAL TOOLS . . . 21-146,
21-316
READING LAMP - DESCRIPTION.........8L-36
READING LAMP - INSTALLATION........8L-37
READING LAMP - OPERATION..........8L-36
READING LAMP - REMOVAL............8L-36
REAR - DESCRIPTION..................2-25
REAR - DESCRIPTION, CRANKSHAFT OIL
SEAL...............................9-33
REAR - INSTALLATION.........5-14,5-22,5-25
REAR - INSTALLATION................22-12
REAR - INSTALLATION, CRANKSHAFT
OIL SEAL...................9-162,9-34,9-90
REAR - INSTALLATION, PROPELLER
SHAFT...............................3-7
REAR - OPERATION, CRANKSHAFT OIL
SEAL...............................9-33
REAR - REMOVAL.............5-10,5-21,5-23
REAR - REMOVAL, CRANKSHAFT OIL
SEAL......................9-161,9-33,9-90
REAR - REMOVAL, PROPELLER SHAFT.....3-7
REAR AXLE - 248RBI - ADJUSTMENTS....3-51
REAR AXLE - 248RBI - DESCRIPTION.....3-46
REAR AXLE - 248RBI - INSTALLATION.....3-51
REAR AXLE - 248RBI - OPERATION.......3-46
REAR AXLE - 248RBI - REMOVAL........3-51
REAR AXLE - 267RBI - ADJUSTMENTS....3-83
REAR AXLE - 267RBI - DESCRIPTION.....3-78
REAR AXLE - 267RBI - INSTALLATION.....3-82
REAR AXLE - 267RBI - OPERATION.......3-78
REAR AXLE - 267RBI - REMOVAL........3-82
REAR AXLE - 286RBI - ADJUSTMENTS
. . . 3-112
REAR AXLE - 286RBI - DESCRIPTION
....3-107
REAR AXLE - 286RBI - INSTALLATION
....3-112
REAR AXLE - 286RBI - OPERATION
......3-108
REAR AXLE - 286RBI - REMOVAL
.......3-112
24 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page

THERMOSTAT - 5.9L DIESEL -
OPERATION, ENGINE COOLANT..........7-53
THERMOSTAT - 5.9L DIESEL -
REMOVAL, ENGINE COOLANT............7-54
THERMOSTAT - 8.0L - DESCRIPTION,
ENGINE COOLANT.....................7-51
THERMOSTAT - 8.0L - INSTALLATION,
ENGINE COOLANT.....................7-52
THERMOSTAT - 8.0L - OPERATION,
ENGINE COOLANT.....................7-51
THERMOSTAT - 8.0L - REMOVAL,
ENGINE COOLANT.....................7-51
THERMOSTAT - DIAGNOSIS AND
TESTING....................7-48,7-51,7-53
THREAD REPAIR - STANDARD
PROCEDURE, ALUMINUM.......21-114,21-286
THREADED HOLE REPAIR -
DESCRIPTION......................Intro.-9
THREADS - STANDARD PROCEDURE,
REPAIR DAMAGED OR WORN . . 9-11,9-122,9-66
THROTTLE BODY - DESCRIPTION........14-47
THROTTLE BODY - OPERATION.........14-47
THROTTLE CONTROL CABLE -
INSTALLATION.................14-110,14-50
THROTTLE CONTROL CABLE -
REMOVAL....................14-109,14-49
THROTTLE POSITION SENSOR -
DESCRIPTION.......................14-50
THROTTLE POSITION SENSOR -
OPERATION.........................14-50
THROTTLE VALVE CABLE -
ADJUSTMENTS, TRANSMISSION . 21-210,21-382
THROTTLE VALVE CABLE -
DESCRIPTION................21-209,21-381
TIMER MODULE - DESCRIPTION,
CENTRAL............................8E-1
TIMER MODULE - DIAGNOSIS AND
TESTING, CENTRAL....................8E-4
TIMER MODULE - INSTALLATION,
CENTRAL............................8E-6
TIMER MODULE - OPERATION, CENTRAL . . 8E-3
TIMER MODULE - REMOVAL, CENTRAL....8E-5
TIMING - DIAGNOSIS AND TESTING,
FUEL INJECTION PUMP...............14-70
TIMING BELT / CHAIN COVER(S) -
INSTALLATION...................9-110,9-54
TIMING BELT / CHAIN COVER(S) -
REMOVAL......................9-110,9-53
TIMING BELT/CHAIN AND SPROCKETS -
INSTALLATION...................9-111,9-55
TIMING BELT/CHAIN AND SPROCKETS -
REMOVAL......................9-111,9-54
TIMING CHAIN STRETCH - INSPECTION,
MEASURING....................9-111,9-54
TIMING, SPECIFICATIONS - IGNITION......8I-4
TIMING VERIFICATION - STANDARD
PROCEDURE........................9-187
TIRE - DESCRIPTION, SPARE...........22-10
TIRE - TEMPORARY - DESCRIPTION,
SPARE..............................22-6
TIRE AND WHEEL BALANCE -
STANDARD PROCEDURE................22-4
TIRE AND WHEEL RUNOUT - DIAGNOSIS
AND TESTING........................22-1
TIRE INFLATION PRESSURES -
DESCRIPTION........................22-7
TIRE NOISE OR VIBRATION - DIAGNOSIS
AND TESTING........................22-9
TIRE PRESSURE FOR HIGH SPEEDS -
DESCRIPTION........................22-7
TIRE REVOLUTIONS PER MILE,
SPECIFICATIONS
......................22-9
TIRE ROTATION - STANDARD
PROCEDURE
.........................22-2
TIRE WEAR PATTERNS - DIAGNOSIS
AND TESTING
........................22-8
TIRES - DESCRIPTION
.................22-6
TIRES - DESCRIPTION, RADIAL-PLY
.......22-6
TIRES - DESCRIPTION, REPLACEMENT
....22-7
TOOL, SPECIAL TOOLS - OVERHEAD
CONSOLE SPECIAL
...................8M-9
TOOLS - 5.9L DIESEL ENGINE, SPECIAL
. . 9-128
TOOLS - 5.9L ENGINE, SPECIAL
..........9-18
TOOLS - 8.0L ENGINE, SPECIAL
..........9-72
TOOLS - AUDIO SYSTEMS, SPECIAL
......8A-4
TOOLS - BASE BRAKES, SPECIAL
.........5-4
TOOLS - COOLING, SPECIAL
.............7-18TOOLS - DIESEL FUEL SYSTEM,
SPECIAL...........................14-63
TOOLS - FRONT AXLE, SPECIAL..........3-27
TOOLS - FUEL SYSTEM, SPECIAL . . . 14-35,14-4
TOOLS - HEADLAMP ALIGNMENT,
SPECIAL............................8L-4
TOOLS - INDEPENDENT FRONT
SUSPENSION, SPECIAL..................2-9
TOOLS - LINK/COIL SUSPENSION,
SPECIAL............................2-16
TOOLS - OVERHEAD CONSOLE SPECIAL
TOOL, SPECIAL......................8M-9
TOOLS - POWER DISTRIBUTION
SYSTEMS, SPECIAL................8W-97-2
TOOLS - POWER STEERING GEAR,
SPECIAL...........................19-22
TOOLS - POWER STEERING PUMP,
SPECIAL...........................19-38
TOOLS - PROPELLER SHAFT, SPECIAL......3-6
TOOLS - RE TRANSMISSION, SPECIAL . . 21-146,
21-316
TOOLS - STEERING LINKAGE, SPECIAL . . . 19-41,
19-44
TOOLS - SUSPENSION-REAR, SPECIAL....2-27
TOOLS - WIRING/TERMINAL, SPECIAL . 8W-01-9
TOOLS, AIRBAG SYSTEM - SPECIAL......8O-6
TOOLS, SPECIFICATIONS - SPECIAL.......8F-7
TOP COVER - INSTALLATION,
INSTRUMENT PANEL.................23-113
TOP COVER - REMOVAL, INSTRUMENT
PANEL............................23-113
TOW HOOK - INSTALLATION, FRONT.....13-10
TOW HOOK - REMOVAL, FRONT.........13-10
TOWING - STANDARD PROCEDURE.......0-10
TRACK - DESCRIPTION, POWER SEAT....8N-21
TRACK - DIAGNOSIS AND TESTING,
POWER SEAT.......................8N-22
TRACK - INSTALLATION, EASY ENTRY
SEAT .............................23-143
TRACK - INSTALLATION, POWER SEAT . . . 8N-22
TRACK - INSTALLATION, SEAT.........23-141
TRACK - OPERATION, POWER SEAT.....8N-22
TRACK - REMOVAL, EASY ENTRY SEAT . . 23-143
TRACK - REMOVAL, POWER SEAT.......8N-22
TRACK - REMOVAL, SEAT.............23-141
TRACK - SPLIT BENCH - INSTALLATION,
SEAT .............................23-142
TRACK - SPLIT BENCH - REMOVAL,
SEAT .............................23-142
TRACK ADJUSTER - INSTALLATION,
SEAT .............................23-143
TRACK ADJUSTER - REMOVAL, SEAT....23-143
TRACK BAR - DIAGNOSIS AND TESTING . . . 2-24
TRACK BAR - INSTALLATION............2-24
TRACK BAR - REMOVAL................2-24
TRAC-LOK - ASSEMBLY, DIFFERENTIAL . . . 3-129,
3-70
TRAC-LOK - DISASSEMBLY,
DIFFERENTIAL...................3-128,3-68
TRAC-LOKT- DIAGNOSIS AND TESTING . . 3-128,
3-67
TRAILER HITCH - INSTALLATION........13-11
TRAILER HITCH - REMOVAL............13-11
TRANS. - INSTALLATION, DIESEL WITH
AUTO..........................8P-12,8P-6
TRANS. - REMOVAL, DIESEL WITH AUTO
. . 8P-5,
8P-9
TRANS COOLER - 5.9L - DESCRIPTION
....7-78
TRANS COOLER - 5.9L - OPERATION
......7-78
TRANS COOLER - 5.9L DIESEL -
DESCRIPTION
........................7-84
TRANS COOLER - 5.9L DIESEL -
OPERATION
..........................7-84
TRANS COOLER - 8.0L - DESCRIPTION
....7-81
TRANS COOLER - 8.0L - OPERATION
......7-81
TRANS OVERTEMP INDICATOR -
DESCRIPTION
.......................8J-31
TRANS OVERTEMP INDICATOR -
OPERATION
.........................8J-31
TRANSFER CASE - DIAGNOSIS AND
TESTING
....................21-431,21-467
TRANSFER CASE - NV241 -
DESCRIPTION
.........................0-5
TRANSFER CASE - NV241HD -
ASSEMBLY
.........................21-480
TRANSFER CASE - NV241HD -
CLEANING
.........................21-476TRANSFER CASE - NV241HD -
DESCRIPTION......................21-465
TRANSFER CASE - NV241HD -
DISASSEMBLY......................21-469
TRANSFER CASE - NV241HD -
INSPECTION.......................21-476
TRANSFER CASE - NV241HD -
INSTALLATION......................21-494
TRANSFER CASE - NV241HD -
OPERATION........................21-467
TRANSFER CASE - NV241HD - REMOVAL . 21-469
TRANSFER CASE - NV241LD -
ASSEMBLY.........................21-445
TRANSFER CASE - NV241LD - CLEANING . 21-441
TRANSFER CASE - NV241LD -
DESCRIPTION......................21-430
TRANSFER CASE - NV241LD -
DISASSEMBLY......................21-432
TRANSFER CASE - NV241LD -
INSPECTION.......................21-442
TRANSFER CASE - NV241LD -
INSTALLATION......................21-458
TRANSFER CASE - NV241LD -
OPERATION........................21-430
TRANSFER CASE - NV241LD - REMOVAL . 21-432
TRANSFER CASE, NV241HD...........21-495
TRANSFER CASE, NV241LD...........21-459
TRANSFER CASE SKID PLATE -
INSTALLATION.......................13-11
TRANSFER CASE SKID PLATE -
REMOVAL..........................13-11
TRANSFER CASE, SPECIFICATIONS . 21-458,21-495
TRANSFER PUMP - DESCRIPTION, FUEL . . 14-83
TRANSFER PUMP - INSTALLATION, FUEL . 14-87
TRANSFER PUMP - OPERATION, FUEL....14-83
TRANSFER PUMP - REMOVAL, FUEL.....14-86
TRANSFER PUMP PRESSURE -
DIAGNOSIS AND TESTING, FUEL........14-84
TRANSMISSION - 46RE - DESCRIPTION,
AUTOMATIC.........................21-89
TRANSMISSION - 46RE - OPERATION,
AUTOMATIC.........................21-91
TRANSMISSION - 47RE - DESCRIPTION,
AUTOMATIC........................21-261
TRANSMISSION - 47RE - OPERATION,
AUTOMATIC........................21-263
TRANSMISSION - DESCRIPTION,
MANUAL.............................0-5
TRANSMISSION - DIAGNOSIS AND
TESTING, AUTOMATIC...........21-268,21-96
TRANSMISSION - INSTALLATION, SHIFT
BOOT - MANUAL....................23-122
TRANSMISSION - REMOVAL, SHIFT
BOOT - MANUAL....................23-122
TRANSMISSION CLUTCH AND BAND
OPERATION - DIAGNOSIS AND
TESTING, AIR TESTING.........21-100,21-272
TRANSMISSION FILL - STANDARD
PROCEDURE
.................21-160,21-330
TRANSMISSION FLUID - DESCRIPTION,
AUTOMATIC
...........................0-6
TRANSMISSION FLUID - OPERATION,
AUTOMATIC
...........................0-6
TRANSMISSION OIL COOLER -
STANDARD PROCEDURE, FLUSHING
COOLERS AND TUBES - WITH
RADIATOR IN-TANK
...........7-78,7-82,7-84
TRANSMISSION OIL COOLER -
STANDARD PROCEDURE, FLUSHING
COOLERS AND TUBES - WITHOUT
RADIATOR IN-TANK
...........7-79,7-82,7-85
TRANSMISSION, SPECIAL TOOLS - RE
. . 21-146,
21-316
TRANSMISSION, SPECIFICATIONS
......21-144,
21-314
TRANSMISSION TEMPERATURE SENSOR
- DESCRIPTION
...............21-218,21-390
TRANSMISSION TEMPERATURE SENSOR
- OPERATION
.................21-218,21-390
TRANSMISSION THROTTLE VALVE
CABLE - ADJUSTMENTS
........21-210,21-382
TRANSMITTER - DESCRIPTION, REMOTE
KEYLESS ENTRY
......................8N-7
TRANSMITTER - DIAGNOSIS AND
TESTING, REMOTE KEYLESS ENTRY
......8N-8
TRANSMITTER - OPERATION, REMOTE
KEYLESS ENTRY
......................8N-8
32 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page