2002 DODGE RAM steering wheel adjustment

LOOSE STEERING AND VEHICLE LEAD
CONDITION POSSIBLE CAUSE CORRECTION
EXCESSIVE PLAY IN STEERING
WHEEL1. Worn or loose suspension or
steering components.1. Inspect and repair as necessary.
2. Worn or loose wheel bearings. 2. Inspect and repair or adjust
bearings.
3. Steering gear mounting. 3. Tighten gear mounting bolts to
specification.
4. Gear out of adjustment. 4. Adjust gear to specification.
5. Worn or loose steering coupler. 5. Inspect and replace as
necessary.
VEHICLE PULLS OR LEADS TO
ONE SIDE.1. Tire Pressure. 1. Adjust tire pressure.
2. Radial tire lead. 2. Rotate tires.
3. Brakes dragging. 3. Repair as necessary.
4. Wheel alignment. 4. Align front end.
DIAGNOSIS AND TESTING - POWER STEERING
FLOW AND PRESSURE
The following procedure is used to test the opera-
tion of the power steering system on the vehicle. This
test will provide the flow rate of the power steering
pump along with the maximum relief pressure. Per-
form test any time a power steering system problem
is present. This test will determine if the power
steering pump or power steering gear is not function-
ing properly. The following pressure and flow test is
performed using Power Steering Analyzer Tool kit
6815 (Fig. 2) and Adapter Kit 6893.
POWER STEERING ANALYZER INSTALLATION
WITHOUT HYDRAULIC BOOSTER
(1) Remove the high pressure hose from the power
steering pump.
(2) Connect Tube 6844 into the pump hose fitting.
(3) Connect pressure gauge hose from the Power
Steering Analyzer to Tube 6844.
(4) Connect Adapter 6826 to Power Steering Ana-
lyzer test valve end.
(5) Connect the power steering hose from the
steering gear to Adapter 6826.
WITH HYDRAULIC BOOSTER
(1) Remove high pressure hose which goes to the
steering gear from the tube coming out of the booster.
(2) Connect Adapter 6826 to the Power Steering
Analyzer pressure gauge hose.
(3) Connect pressure gauge hose to the tube com-
ing out of the booster.
(4) Connect Tube 6844 to the steering gear hose
and Power Steering Analyzer test valve end.
FLOW AND PRESSURE TEST
(1) Check belt condition and tension.
(2) Open the test valve completely.
(3) Start engine and let idle long enough to circu-
late power steering fluid through flow/pressure test
gauge and to get air out of the fluid. Then shut off
engine.
(4) Check fluid level, add fluid as necessary. Start
engine again and let idle.
(5) Gauge should read below 1034 kPa (150 psi), if
above, inspect the hoses for restrictions and repair as
Fig. 2 Pressure Test Gauge
1 - GAUGE HOSE
2 - TUBE
3 - ADAPTER FITTINGS
4 - ANALYZER
19 - 4 STEERINGBR/BE
STEERING (Continued)

(3) Remove the shipping lock pin if necessary.
(4) Install the column through the floor pan.
(5) Position the column bracket breakaway cap-
sules on the mounting studs. Install, butloose
assemblethe two upper bracket nuts.
(6) With the front wheels in the straight-ahead
position. Align steering column shaft to the coupler.
Install anewpinch bolt and tighten to 49 N´m (36
ft. lbs.).
(7) Clip the wiring harness on the steering column.
Connect the multi- function switch wiring and
tighten with 7mm socket.
(8) Install the upper fixed shroud.
(9) Be sure both breakaway capsules are fully
seated in the slots in the column support bracket.
Pull the column rearward then tighten upper bracket
nuts to 12 N´m (105 in. lbs.).
(10) Tighten the toe plate to floor pan attaching
nuts to 22.5 N´m (200 in. lbs.).
(11) Install the wiring connections to the column.
Install the lower fixed shroud.
(12) Column shift vehicles, install the PRNDL
driver cable. Place shifter in Park position. If indica-tor needs adjusting, turn thumb screw on cable
retainer to adjust cable.
(13) Install the lock housing shrouds. Install the
tilt lever (if equipped).
(14) Install the knee blocker and steering column
opening cover, (Refer to 23 - BODY/INSTRUMENT
PANEL/STEERING COLUMN OPENING COVER -
INSTALLATION).
(15) Install steering wheel and tighten nut to 61
N´m (45 ft. lbs.), (Refer to 19 - STEERING/COL-
UMN/STEERING WHEEL - INSTALLATION).
(16) Install the airbag, (Refer to 8 - ELECTRICAL/
RESTRAINTS/DRIVER AIRBAG - INSTALLATION).
(17) Column shift vehicles, connect the shift link
rod to the transmission shift lever. Use multi-purpose
lubricant, or an equivalent product, to aid the instal-
lation.
(18) Install the battery ground (negative) cable.
(19) Verify operation of the automatic transmission
shift linkage and adjust as necessary, (Refer to 21 -
TRANSMISSION/TRANSAXLE/AUTOMATIC -
44RE/GEAR SHIFT CABLE - ADJUSTMENTS).
SPECIFICATIONS
TORQUE CHART
TORQUE SPECIFICATIONS
DESCRIPTION N´m Ft. Lbs. In. Lbs.
Steering Wheel
Nut61 45 Ð
Steering Coupler
Bolt49 36 Ð
Steering Column
Upper Bracket12 Ð 105
Steering Column
Toe Plate23 Ð 200
KEY-IN IGNITION SWITCH
DESCRIPTION
The key-in ignition switch is integral to the igni-
tion switch, which is mounted on the left side of the
steering column. It closes a path to ground for the
Central Timer Module (CTM) when the ignition key
is inserted in the ignition lock cylinder and the
driver door ajar switch is closed (driver door is open).
The key-in ignition switch opens the ground path
when the key is removed from the ignition lock cyl-
inder. The ground path is also opened when the
driver door ajar switch is open (driver door is closed).The key-in ignition switch cannot be repaired and,
if faulty or damaged, the entire ignition switch must
be replaced, (Refer to 19 - STEERING/COLUMN/IG-
NITION SWITCH - REMOVAL).
DIAGNOSIS AND TESTING - IGNITION SWITCH
AND KEY LOCK CYLINDER
ELECTRICAL DIAGNOSIS
For ignition switch electrical schematics, refer to
Ignition Switch in the appropriate section of Electri-
cal Wiring Diagrams.
BR/BECOLUMN 19 - 9
COLUMN (Continued)

MECHANICAL DIAGNOSIS (KEY DIFFICULT TO
ROTATE)
Vehicles equipped with an automatic trans-
mission and a floor mounted shifter:a cable is
used to connect the interlock device in the steering
column assembly, to the transmission floor shift
lever. This interlock device is used to lock the trans-
mission shifter in the PARK position when the key
lock cylinder is rotated to the LOCKED or ACCES-
SORY position. The interlock device within the steer-
ing column is not serviceable. If repair is necessary,
the steering column assembly must be replaced.
(Refer to 19 - STEERING/COLUMN - REMOVAL).
If the ignition key is difficult to rotate to or from
the LOCK or ACCESSORY position, it may not be
the fault of the key cylinder or the steering column
components. The brake transmission shift interlock
cable may be out of adjustment. Refer to Brake
Transmission Shift Interlock Cable Adjustment in
Transmissions for adjustment procedures.
Vehicles equipped with an automatic trans-
mission and a steering column mounted shifter:
an interlock device is located within the steering col-
umn. This interlock device is used to lock the trans-
mission shifter in the PARK position when the key
lock cylinder is in the LOCKED or ACCESSORY
position. If it is difficult to rotate the key to or from
the LOCK or ACCESSORY position, the interlock
device within the steering column may be defective.
This device is not serviceable. If repair is necessary,
the steering column assembly must be replaced.
(Refer to 19 - STEERING/COLUMN - REMOVAL).
Vehicles equipped with a manual transmis-
sion and a floor mounted shifter:on certain mod-
els, a lever is located on the steering column behind
the ignition key lock cylinder. The lever must be
manually operated to allow rotation of the ignition
key lock cylinder to the LOCK or ACCESSORY posi-
tion. If it is difficult to rotate the key to the LOCK or
ACCESSORY position, the lever mechanism may be
defective. This mechanism is not serviceable. If
repair is necessary, the steering column assembly
must be replaced. (Refer to 19 - STEERING/COL-
UMN - REMOVAL).
On other models, the ignition key cylinder must be
depressed to allow it to be rotated into the LOCK or
ACCESSORY position. If it is difficult to rotate the
key to the LOCK or ACCESSORY position, the lock
mechanism within the steering column may be defec-
tive. This mechanism is not serviceable. If repair is
necessary, the steering column assembly must be
replaced. (Refer to 19 - STEERING/COLUMN -
REMOVAL).
LOCK CYLINDER
REMOVAL
The ignition key must be in the key cylinder for
cylinder removal.
(1) Disconnect negative cable from battery.
(2) If equipped with tilt column, remove tilt lever
by turning it counterclockwise.
(3) Remove upper and lower covers (shrouds) from
steering column (Fig. 8).
(4) If equipped with automatic transmission, place
shifter in PARK position.
(5) A retaining pin (Fig. 9) is located at side of key
cylinder assembly.
(a) Rotate key to RUN position.
(b) Press in on retaining pin while pulling key
cylinder from ignition switch.
INSTALLATION
The ignition key must be in the key cylinder and
turned clockwise to the RUN position for cylinder
installation.
Fig. 8 Shroud Removal/InstallationÐTypical
1 - NUT
2 - STEERING WHEEL
3 - TILT LEVER
4 - UPPER SHROUD
5 - PANEL BRACKET
6 - SPACER
7 - NUT
8 - LOWER SHROUD
9 - CLOCK SPRING
19 - 10 COLUMNBR/BE
KEY-IN IGNITION SWITCH (Continued)

REMOVAL
(1) Place the front wheels in a straight-ahead posi-
tion.
(2) Disconnect and cap the fluid hoses from steer-
ing gear.
(3) Remove coupler pinch bolt at the steering gear
and slide shaft off gear (Fig. 3).
(4) Mark the pitman shaft and pitman arm for
installation reference. Remove the pitman arm from
the shaft with Puller C-4150A (Fig. 4).(5) Remove steering gear retaining bolts and nuts.
Remove the steering gear from the vehicle.INSTALLATION
(1) Position the steering gear on the frame rail and
install the bolts. Tighten mounting bolts to specifica-
tions.
(2) Align steering coupler on gear shaft. Install
pinch bolt and tighten to 49 N´m (36 ft. lbs.) torque.
(3) Align and install the pitman arm.
(4) Install the washer and retaining nut on the pit-
man shaft. Tighten the nut to 251 N´m (185 ft. lbs.).
(5) Connect fluid hoses to steering gear, tighten to
31 N´m (23 ft. lbs.). Add fluid, (Refer to 19 - STEER-
ING/PUMP - STANDARD PROCEDURE).
ADJUSTMENTS
CAUTION: Steering gear must be adjusted in the
proper order. If adjustments are not performed in
order, gear damage and improper steering response
may result.
NOTE: Adjusting the steering gear in the vehicle is
not recommended. Remove gear from the vehicle
and drain the fluid. Then mount gear in a vise to
perform adjustments.
Fig. 2 STEERING GEAR
Fig. 3 Column Shaft
1 - STEERING GEAR
2 - STEERING COUPLER
Fig. 4 Pitman Arm
1 - PITMAN ARM
2 - SPECIAL TOOL C-4150-A
3 - WRENCH
19 - 18 GEARBR/BE
GEAR (Continued)

INSTALLATION
(1) Position idler arm on the frame bracket and
tighten the bolt to specification.
(2) Center steering gear to alignment marks and
install pitman arm.
(3)
Install the lock washer and retaining nut on the
pitman shaft. Tighten the nut to 251 N´m (185 ft. lbs.).
(4) Install center link to ball studs and tighten
retaining nuts to specification.
(5) Install tie-rod ends into center link and tighten
the nuts to 88 N´m (65 ft. lbs.). Install new nuts.(6) Install tie-rod ends into steering knuckles and
tighten nuts to 108 N´m (80 ft. lbs.).
(7) Remove the supports and lower the vehicle to
the surface. Center steering wheel and adjust toe,
(Refer to 2 - SUSPENSION/WHEEL ALIGNMENT -
STANDARD PROCEDURE).
NOTE: Position the clamp on the sleeve so retain-
ing bolt is located on the bottom side of the sleeve.
(8) After adjustment, tighten the tie-rod adjust-
ment sleeve clamp bolt to 61 N´m (45 ft. lbs.).
SPECIFICATIONS
TORQUE CHART
TORQUE SPECIFICATIONS
DESCRIPTION N´m Ft. Lbs. In. Lbs.
Pitman Arm
Gear Nut250 185 Ð
Pitman Arm
Center Link Nut11 5 8 5 Ð
Idler Arm
Mounting Bolts271 200 Ð
Idler Arm
Center Link Nut88 65 Ð
Tie Rod
Knuckle Nut108 80 Ð
Tie Rod
Center Link Nut88 65 Ð
Tie Rod
Adjuster Clamp61 45 Ð
SPECIAL TOOLS
STEERING LINKAGE
Remover Ball Stud MB-991113
Puller Tie Rod C-3894-A
Remover Pitman C-4150A
BR/BELINKAGE - 2WD 19 - 41
LINKAGE - 2WD (Continued)

(6) Mark the pitman arm and shaft positions for
installation reference. Remove the nut and washer
from the pitman arm. Remove the pitman arm with
Puller C-4150A.
INSTALLATION
(1) Align reference marks and install pitman arm.
(2) Install the lock washer and retaining nut on
the pitman shaft and tighten nut to 251 N´m (185 ft.
lbs.).
(3) Install drag link to the pitman arm. Install the
nut and tighten to 108 N´m (80 ft. lbs.).
(4) Install drag link to the right steering knuckle.
Install the nut and tighten to 88 N´m (65 ft. lbs.).
(5) Install tie rod to the left steering knuckle and
drag link. Install the nuts and tighten to 108 N´m
(80 ft. lbs.).(6) Install steering damper on the axle. Tighten
nut to 95 N´m (75 ft. lbs.).
(7) Install steering damper on the tie rod. Tighten
nut to 81 N´m (60 ft. lbs.).
(8) Remove the supports and lower the vehicle to
the surface. Center steering wheel and adjust toe,
refer to Group 2 Suspension.
(9) After adjustment tighten tie rod adjustment
sleeve clamp bolts to 61 N´m (45 ft. lbs.).
NOTE: Position the clamp on the sleeve so retain-
ing bolt is located on the bottom side of the sleeve.
SPECIFICATIONS
TORQUE CHART
TORQUE SPECIFICATIONS
DESCRIPTION N´m Ft. Lbs. In. Lbs.
Pitman Arm
Gear Shaft251 185 Ð
Drag Link
Pitman Arm108 80 Ð
Drag Link
Tie Rod88 65 Ð
Drag Link
Adjuster Clamp61 45 Ð
Tie Rod End
Knuckle108 80 Ð
Tie Rod End
Adjuster Clamp61 45 Ð
Steering Damper
Axle95 70 Ð
Steering Damper
Tie Rod81 60 Ð
BR/BELINKAGE - 4WD 19 - 43
LINKAGE - 4WD (Continued)

FLOW - DIAGNOSIS AND TESTING,
RADIATOR COOLANT..........7-58,7-60,7-62
FLOW AND PRESSURE - DIAGNOSIS
AND TESTING, POWER STEERING........19-4
FLUID - DESCRIPTION, AUTOMATIC
TRANSMISSION.......................0-6
FLUID - DIAGNOSIS AND TESTING,
CAUSES OF BURNT............21-157,21-327
FLUID - OPERATION, AUTOMATIC
TRANSMISSION.......................0-6
FLUID AND FILTER REPLACEMENT -
STANDARD PROCEDURE........21-158,21-329
FLUID CAPACITIES, SPECIFICATIONS.......0-6
FLUID CONTAMINATION - DIAGNOSIS
AND TESTING................21-157,21-327
FLUID CONTAMINATION - DIAGNOSIS
AND TESTING, BRAKE..................5-15
FLUID DRAIN AND REFILL - STANDARD
PROCEDURE.......................21-460
FLUID DRAIN/REFILL - STANDARD
PROCEDURE.......................21-497
FLUID INDICATOR - DESCRIPTION,
WASHER...........................8J-35
FLUID INDICATOR - DIAGNOSIS AND
TESTING, WASHER...................8J-35
FLUID INDICATOR - OPERATION,
WASHER...........................8J-35
FLUID LEAK - DIAGNOSIS AND TESTING,
CONVERTER HOUSING.........21-101,21-273
FLUID LEVEL - DIAGNOSIS AND
TESTING, EFFECTS OF INCORRECT.....21-157,
21-327
FLUID LEVEL - STANDARD PROCEDURE,
BRAKE...............................5-15
FLUID LEVEL CHECK - STANDARD
PROCEDURE.................21-157,21-328
FLUID LEVEL SWITCH - DESCRIPTION,
WASHER............................8R-7
FLUID LEVEL SWITCH - INSTALLATION,
WASHER............................8R-8
FLUID LEVEL SWITCH - OPERATION,
WASHER............................8R-7
FLUID LEVEL SWITCH - REMOVAL,
WASHER............................8R-8
FLUID RESERVOIR - INSTALLATION.......5-15
FLUID RESERVOIR - REMOVAL..........5-15
FLUID, SPECIFICATIONS - BRAKE.........5-15
FLUSH MEASUREMENTS,
SPECIFICATIONS - BODY GAP..........23-56
FLUSHING - STANDARD PROCEDURE,
COOLING SYSTEM CLEANING/
REVERSE............................7-17
FLUSHING COOLERS AND TUBES - WITH
RADIATOR IN-TANK TRANSMISSION
OIL COOLER - STANDARD
PROCEDURE.................7-78,7-82,7-84
FLUSHING COOLERS AND TUBES -
WITHOUT RADIATOR IN-TANK
TRANSMISSION OIL COOLER -
STANDARD PROCEDURE.......7-79,7-82,7-85
FLUSHING POWER STEERING SYSTEM -
STANDARD PROCEDURE...............19-34
FLYWHEEL - ASSEMBLY................6-14
FLYWHEEL - DIAGNOSIS AND TESTING....6-13
FLYWHEEL - DISASSEMBLY.............6-13
FOG LAMP - DIAGNOSIS AND TESTING . . . 8L-10
FOG LAMP - INSTALLATION............8L-11
FOG LAMP - REMOVAL................8L-11
FOG LAMP UNIT - ADJUSTMENTS.......8L-13
FOG LAMP UNIT - INSTALLATION........8L-12
FOG LAMP UNIT - REMOVAL...........8L-12
FORE/AFT - ADJUSTMENT, FRONT DOOR . . 23-69
FORM-IN-PLACE GASKETS AND
SEALERS - STANDARD PROCEDURE . 9-10,9-122,
9-66
FOUR-WHEEL DRIVE INDICATOR -
DIAGNOSIS AND TESTING..............8J-29
FRAME - INSTALLATION, GRILLE........23-92
FRAME - REMOVAL, GRILLE............23-91
FRAME DIMENSION, SPECIFICATIONS.....13-8
FRAME SERVICE, DESCRIPTION..........13-7
FRONT - 2500 - INSTALLATION..........5-23
FRONT - 2500 - REMOVAL
..............5-22
FRONT - 3500 - INSTALLATION
..........5-23
FRONT - 3500 - REMOVAL
..............5-22
FRONT - DESCRIPTION, CRANKSHAFT
OIL SEAL
............................9-32
FRONT - INSTALLATION
............5-14,5-26FRONT - INSTALLATION...............22-12
FRONT - INSTALLATION, CRANKSHAFT
OIL SEAL.......................9-160,9-32
FRONT - INSTALLATION, PROPELLER
SHAFT...............................3-7
FRONT - OPERATION, CRANKSHAFT OIL
SEAL...............................9-32
FRONT - REMOVAL................5-11,5-24
FRONT - REMOVAL, CRANKSHAFT OIL
SEAL..........................9-160,9-32
FRONT - REMOVAL, PROPELLER SHAFT....3-6
FRONT AIR DAM - INSTALLATION........13-2
FRONT AIR DAM - REMOVAL............13-2
FRONT AXLE - 248FBI - ADJUSTMENTS....3-19
FRONT AXLE - 248FBI - DESCRIPTION.....3-14
FRONT AXLE - 248FBI - INSTALLATION....3-18
FRONT AXLE - 248FBI - OPERATION......3-14
FRONT AXLE - 248FBI - REMOVAL........3-18
FRONT AXLE, 248FBI..................3-27
FRONT AXLE, SPECIAL TOOLS...........3-27
FRONT BEARING - INSTALLATION,
OUTPUT SHAFT...............21-171,21-342
FRONT BEARING - REMOVAL, OUTPUT
SHAFT......................21-171,21-342
FRONT BUMPER - INSTALLATION.........13-4
FRONT BUMPER - REMOVAL............13-4
FRONT BUMPER - SPORT -
INSTALLATION........................13-5
FRONT BUMPER - SPORT - REMOVAL......13-5
FRONT CLUTCH - ASSEMBLY....21-162,21-333
FRONT CLUTCH - DESCRIPTION . . 21-160,21-330
FRONT CLUTCH - DISASSEMBLY . 21-161,21-331
FRONT CLUTCH - INSPECTION . . . 21-162,21-332
FRONT CLUTCH - OPERATION . . . 21-160,21-330
FRONT COVER INSTALLED -
INSTALLATION, FRONT OIL SEAL.........9-89
FRONT COVER INSTALLED - REMOVAL,
FRONT OIL SEAL......................9-89
FRONT COVER REMOVED -
INSTALLATION, FRONT OIL SEAL.........9-90
FRONT COVER REMOVED - REMOVAL,
FRONT OIL SEAL......................9-89
FRONT DOOR FORE/AFT - ADJUSTMENT . . 23-69
FRONT DOOR GLASS RUN
WEATHERSTRIP - INSTALLATION.......23-153
FRONT DOOR GLASS RUN
WEATHERSTRIP - REMOVAL...........23-152
FRONT DOOR INNER BELT
WEATHERSTRIP - INSTALLATION.......23-153
FRONT DOOR INNER BELT
WEATHERSTRIP - REMOVAL...........23-153
FRONT DOOR IN/OUT - ADJUSTMENT....23-70
FRONT DOOR LATCH - ADJUSTMENT.....23-73
FRONT DOOR OUTER BELT
WEATHERSTRIP - INSTALLATION.......23-153
FRONT DOOR OUTER BELT
WEATHERSTRIP - REMOVAL...........23-153
FRONT DOOR SECOND WEATHERSTRIP -
INSTALLATION......................23-154
FRONT DOOR SECOND WEATHERSTRIP -
REMOVAL.........................23-154
FRONT DOOR SPEAKER - INSTALLATION . . 8A-19
FRONT DOOR SPEAKER - REMOVAL.....8A-19
FRONT DOOR UP/DOWN - ADJUSTMENT . . 23-70
FRONT DOOR UPPER CORNER SEAL -
INSTALLATION......................23-154
FRONT DOOR UPPER CORNER SEAL -
REMOVAL.........................23-153
FRONT END SPLASH SHIELDS -
INSTALLATION.......................23-92
FRONT END SPLASH SHIELDS -
REMOVAL..........................23-92
FRONT FASCIA - INSTALLATION
..........13-2
FRONT FASCIA - REMOVAL
..............13-2
FRONT FASCIA - SPORT - INSTALLATION
. . 13-3
FRONT FASCIA - SPORT - REMOVAL
......13-3
FRONT FENDER - INSTALLATION, LEFT
. . . 23-93
FRONT FENDER - INSTALLATION, RIGHT
. . 23-94
FRONT FENDER - REMOVAL, LEFT
.......23-93
FRONT FENDER - REMOVAL, RIGHT
......23-94
FRONT LOWER FASCIA - INSTALLATION
. . . 13-3
FRONT LOWER FASCIA - REMOVAL
.......13-3
FRONT MOUNT - INSTALLATION
....9-174,9-42,
9-98
FRONT MOUNT - REMOVAL
....9-173,9-41,9-97
FRONT OIL SEAL - FRONT COVER
INSTALLED - INSTALLATION
.............9-89FRONT OIL SEAL - FRONT COVER
INSTALLED - REMOVAL................9-89
FRONT OIL SEAL - FRONT COVER
REMOVED - INSTALLATION..............9-90
FRONT OIL SEAL - FRONT COVER
REMOVED - REMOVAL.................9-89
FRONT OUTPUT SHAFT SEAL -
INSTALLATION................21-461,21-498
FRONT OUTPUT SHAFT SEAL -
REMOVAL...................21-461,21-498
FRONT PARKING BRAKE CABLE -
INSTALLATION........................5-30
FRONT PARKING BRAKE CABLE -
REMOVAL...........................5-29
FRONT SEAT BELT BUCKLE -
INSTALLATION......................8O-20
FRONT SEAT BELT BUCKLE - REMOVAL . . 8O-20
FRONT SERVO - ASSEMBLY.....21-164,21-335
FRONT SERVO - CLEANING.....21-164,21-334
FRONT SERVO - DESCRIPTION . . . 21-164,21-334
FRONT SERVO - DISASSEMBLY . . 21-164,21-334
FRONT SERVO - INSPECTION....21-164,21-335
FRONT SERVO - OPERATION....21-164,21-334
FRONT SUSPENSION, SPECIAL TOOLS -
INDEPENDENT.........................2-9
FRONT TOW HOOK - INSTALLATION......13-10
FRONT TOW HOOK - REMOVAL.........13-10
FRONT WHEEL SPEED SENSOR -
DESCRIPTION........................5-38
FRONT WHEEL SPEED SENSOR -
OPERATION...........................5-38
FUEL DELIVERY - SPECIFICATIONS,
TORQUE............................14-4
FUEL DELIVERY SYSTEM -
DESCRIPTION........................14-2
FUEL DELIVERY SYSTEM -
DESCRIPTION, DIESEL................14-55
FUEL DELIVERY SYSTEM - OPERATION....14-2
FUEL DRAIN MANIFOLD - DESCRIPTION . . 14-89
FUEL DRAIN MANIFOLD - INSTALLATION . . 14-90
FUEL DRAIN MANIFOLD - OPERATION....14-89
FUEL DRAIN MANIFOLD - REMOVAL.....14-90
FUEL FILL DOOR - INSTALLATION.......23-95
FUEL FILL DOOR - REMOVAL...........23-95
FUEL FILLER CAP - DESCRIPTION.......25-34
FUEL FILLER CAP - OPERATION.........25-34
FUEL FILLER CAP - REMOVAL/
INSTALLATION.......................25-34
FUEL FILTER - STANDARD
PROCEDURES, WATER DRAINING AT.....14-61
FUEL FILTER / WATER SEPARATOR -
DESCRIPTION.......................14-63
FUEL FILTER / WATER SEPARATOR -
INSTALLATION.......................14-65
FUEL FILTER / WATER SEPARATOR -
OPERATION.........................14-63
FUEL FILTER / WATER SEPARATOR -
REMOVAL..........................14-64
FUEL FILTER/PRESSURE REGULATOR -
DESCRIPTION........................14-5
FUEL FILTER/PRESSURE REGULATOR -
INSTALLATION........................14-7
FUEL FILTER/PRESSURE REGULATOR -
OPERATION..........................14-5
FUEL FILTER/PRESSURE REGULATOR -
REMOVAL...........................14-5
FUEL GAUGE - DESCRIPTION...........8J-19
FUEL GAUGE - OPERATION.............8J-20
FUEL GAUGE SENDING UNIT -
DIAGNOSIS AND TESTING..............14-7
FUEL HEATER - DESCRIPTION
..........14-66
FUEL HEATER - DIAGNOSIS AND
TESTING
...........................14-66
FUEL HEATER - OPERATION
............14-66
FUEL HEATER - REMOVAL/INSTALLATION
. 14-67
FUEL HEATER RELAY - DESCRIPTION
....14-67
FUEL HEATER RELAY - DIAGNOSIS AND
TESTING
...........................14-68
FUEL HEATER RELAY - INSTALLATION
....14-69
FUEL HEATER RELAY - OPERATION
......14-67
FUEL HEATER RELAY - REMOVAL
........14-69
FUEL INDICATOR - DESCRIPTION, LOW
. . . 8J-22
FUEL INDICATOR - OPERATION, LOW
.....8J-22
FUEL INJECTION - SPECIFICATIONS,
TORQUE - GAS
......................14-35
FUEL INJECTION PUMP DATA PLATE,
SPECIFICATIONS
.....................14-77
BR/BEINDEX 13
Description Group-Page Description Group-Page Description Group-Page

INDICATOR - OPERATION, SERVICE
REMINDER..........................8J-28
INDICATOR - OPERATION, TRANS
OVERTEMP.........................8J-31
INDICATOR - OPERATION, TURN SIGNAL . . 8J-32
INDICATOR - OPERATION, UPSHIFT......8J-33
INDICATOR - OPERATION, VTSS.........8Q-3
INDICATOR - OPERATION, WAIT-TO-
START .............................8J-34
INDICATOR - OPERATION, WASHER
FLUID..............................8J-35
INDICATOR - OPERATION, WATER-IN-
FUEL..............................8J-36
INDICATOR LAMP MIL - DESCRIPTION,
MALFUNCTION.......................8J-23
INDICATOR LAMP MIL - OPERATION,
MALFUNCTION.......................8J-23
INDICATOR TEST - STANDARD
PROCEDURE, BUILT-IN................8F-10
INDICATOR (TRANSFER CASE) -
DESCRIPTION, SHIFT.................8J-28
INDICATOR (TRANSFER CASE) -
OPERATION, SHIFT...................8J-28
INDICATORS - DIAGNOSIS AND
TESTING, TREAD WEAR................22-8
INFLATION PRESSURES - DESCRIPTION,
TIRE................................22-7
INITIAL OPERATION - STANDARD
PROCEDURE, POWER STEERING
PUMP.............................19-33
INJECTION - SPECIFICATIONS, TORQUE -
GAS FUEL..........................14-35
INJECTION PUMP - DESCRIPTION, AIR.....25-29
INJECTION PUMP - DIAGNOSIS AND
TESTING, AIR.......................25-29
INJECTION PUMP - INSTALLATION, AIR . . . 25-30
INJECTION PUMP - OPERATION, AIR.....25-29
INJECTION PUMP - REMOVAL, AIR......25-30
INJECTION PUMP DATA PLATE,
SPECIFICATIONS - FUEL...............14-77
INJECTION PUMP RELAY -
DESCRIPTION, FUEL.................14-103
INJECTION PUMP RELAY - OPERATION,
FUEL.............................14-103
INJECTION PUMP TIMING - DIAGNOSIS
AND TESTING, FUEL..................14-70
INJECTION SYSTEM - DESCRIPTION, AIR . 25-26
INJECTION SYSTEM - DESCRIPTION,
DIESEL FUEL........................14-91
INJECTION SYSTEM - OPERATION, AIR . . . 25-28
INJECTION SYSTEM - TORQUE, AIR......25-29
INJECTOR - DESCRIPTION, FUEL . . . 14-52,14-97
INJECTOR - DIAGNOSIS AND TESTING,
FUEL..............................14-53
INJECTOR - INSTALLATION, FUEL.......14-102
INJECTOR - OPERATION, FUEL..........14-98
INJECTOR - REMOVAL, FUEL..........14-101
INJECTOR FIRING ORDER, DIESEL -
FUEL..............................14-62
INJECTOR TEST - DIAGNOSIS AND
TESTING, FUEL......................14-99
INLET BAFFLE - INSTALLATION, HVAC
HOUSING...........................24-36
INLET BAFFLE - REMOVAL, HVAC
HOUSING...........................24-35
INLET FILTER - INSTALLATION..........14-23
INLET FILTER - REMOVAL..............14-23
INNER BELT WEATHERSTRIP -
INSTALLATION, FRONT DOOR..........23-153
INNER BELT WEATHERSTRIP -
REMOVAL, FRONT DOOR.............23-153
IN/OUT - ADJUSTMENT, FRONT DOOR
....23-70
INPUT - DESCRIPTION, VEHICLE SPEED
. . . 8P-2
INPUT - OPERATION, ASD SENSE - PCM
. . . 8I-4
INSIDE HANDLE ACTUATOR -
INSTALLATION
..................23-72,23-80
INSIDE HANDLE ACTUATOR - REMOVAL
. . 23-72,
23-80
INSPECTION - CONNECTING RODS
......9-169
INSPECTION - INSPECTION
.............9-169
INSPECTION - INSTALLATION
......9-136,9-170
INSPECTION, 5.9L ENGINES - VISUAL
....14-29
INSPECTION, 8.0L ENGINE - VISUAL
.....14-32
INSPECTION, A/C COMPRESSOR
CLUTCH
............................24-15
INSPECTION, ACCUMULATOR
....21-150,21-320
INSPECTION, BATTERY SYSTEM
..........8F-6INSPECTION, CATALYTIC CONVERTER -
3.9L/5.2L/5.9L........................11-6
INSPECTION, CATALYTIC CONVERTER -
5.9L HD/8.0L.........................11-6
INSPECTION, CHARGE AIR COOLER AND
PLUMBING.........................11-19
INSPECTION, CROSSHEADS............9-135
INSPECTION, CYLINDER HEAD......9-134,9-77
INSPECTION, CYLINDER HEAD COVER(S) . 9-138,
9-23,9-79
INSPECTION, DIAGNOSIS AND TESTING . . . 7-66
INSPECTION, DIAGNOSIS AND TESTING . 21-122,
21-293
INSPECTION, DIAGNOSIS AND TESTING
- WHEEL...........................22-11
INSPECTION, ENGINE BLOCK........9-27,9-85
INSPECTION, EXHAUST MANIFOLD . 9-109,9-186,
9-53
INSPECTION, EXHAUST PIPE -
3.9L/5.2L/5.9L........................11-7
INSPECTION, EXHAUST PIPE - 5.9L
DIESEL.............................11-9
INSPECTION, EXHAUST PIPE - 5.9L
HD/8.0L.............................11-8
INSPECTION, FRONT CLUTCH....21-162,21-332
INSPECTION, FRONT SERVO.....21-164,21-335
INSPECTION, INSPECTION.............9-169
INSPECTION, INTAKE MANIFOLD . . . 9-108,9-184,
9-51
INSPECTION, INTAKE/EXHAUST VALVES
& SEATS ............................9-26
INSPECTION, MANUAL - NV4500........21-20
INSPECTION, MANUAL - NV5600........21-63
INSPECTION, MEASURING TIMING
CHAIN STRETCH.................9-111,9-54
INSPECTION, OIL COOLER & LINES -
CLEANING..........................9-179
INSPECTION, OIL PAN.......9-103,9-179,9-46
INSPECTION, OIL PRESSURE RELIEF
VALVE .............................9-180
INSPECTION, OIL PUMP......9-104,9-181,9-47
INSPECTION, OIL PUMP........21-168,21-339
INSPECTION, OPERATION...............9-22
INSPECTION, OVERDRIVE UNIT . . 21-180,21-353
INSPECTION, OVERRUNNING CLUTCH
CAM/OVERDRIVE PISTON RETAINER....21-193,
21-364
INSPECTION, PISTON & CONNECTING
ROD............................9-39,9-94
INSPECTION, PLANETARY GEARTRAIN/
OUTPUT SHAFT...............21-199,21-371
INSPECTION, PUSHRODS..............9-135
INSPECTION, RADIATOR - 5.9L..........7-60
INSPECTION, RADIATOR - 5.9L DIESEL....7-64
INSPECTION, RADIATOR - 8.0L..........7-61
INSPECTION, RADIATOR FAN - 5.9L
DIESEL.............................7-43
INSPECTION, RADIATOR FAN - 5.9L/8.0L . . . 7-42
INSPECTION, REAR CLUTCH.....21-204,21-377
INSPECTION, REMOVAL................5-12
INSPECTION, REMOVAL...........9-155,9-83
INSPECTION, ROCKER ARM / ADJUSTER
ASSY..............................9-146
INSPECTION, SOLID LIFTERS/TAPPETS . . . 9-165
INSPECTION, STANDARD PROCEDURE....9-151
INSPECTION, TAILPIPE - 3.9L/5.2L/5.9L . . . 11-11
INSPECTION, TAILPIPE - 5.9L DIESEL....11-12
INSPECTION, TAILPIPE - 5.9L HD/8.0L....11-12
INSPECTION, TRANSFER CASE -
NV241HD..........................21-476
INSPECTION, TRANSFER CASE -
NV241LD..........................21-442
INSPECTION, TURBOCHARGER..........11-16
INSPECTION, VALVE BODY......21-244,21-419
INSPECTION, VIBRATION DAMPER.......9-172
INSPECTION, WATER PUMP - 5.9L........7-68
INSPECTION, WATER PUMP - 5.9L
DIESEL.............................7-72
INSPECTION, WATER PUMP - 8.0L........7-71
INSPECTION, WIPER & WASHER
SYSTEM............................8R-6
INSTRUMENT CLUSTER - ASSEMBLY.....8J-12
INSTRUMENT CLUSTER - DESCRIPTION
. . . 8J-2
INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING
........................8J-6
INSTRUMENT CLUSTER - DISASSEMBLY
. . 8J-10
INSTRUMENT CLUSTER - INSTALLATION
. . 8J-13
INSTRUMENT CLUSTER - OPERATION
.....8J-3INSTRUMENT CLUSTER - REMOVAL.....8J-10
INSTRUMENT PANEL ANTENNA CABLE -
INSTALLATION.......................8A-9
INSTRUMENT PANEL ANTENNA CABLE -
REMOVAL...........................8A-9
INSTRUMENT PANEL ASSEMBLY -
INSTALLATION......................23-117
INSTRUMENT PANEL ASSEMBLY -
REMOVAL.........................23-115
INSTRUMENT PANEL DEMISTER DUCTS
- INSTALLATION.....................24-36
INSTRUMENT PANEL DEMISTER DUCTS
- REMOVAL.........................24-36
INSTRUMENT PANEL DUCTS -
INSTALLATION.......................24-37
INSTRUMENT PANEL DUCTS - REMOVAL . 24-37
INSTRUMENT PANEL SYSTEM -
DESCRIPTION......................23-105
INSTRUMENT PANEL SYSTEM -
OPERATION........................23-106
INSTRUMENT PANEL TOP COVER -
INSTALLATION......................23-113
INSTRUMENT PANEL TOP COVER -
REMOVAL.........................23-113
INTAKE AIR HEATER - DESCRIPTION....14-104
INTAKE AIR HEATER - INSTALLATION....14-105
INTAKE AIR HEATER - OPERATION......14-104
INTAKE AIR HEATER - REMOVAL.......14-104
INTAKE AIR HEATER RELAY -
DESCRIPTION......................14-105
INTAKE AIR HEATER RELAY -
INSTALLATION.......................14-106
INTAKE AIR HEATER RELAY -
OPERATION........................14-105
INTAKE AIR HEATER RELAY - REMOVAL . 14-106
INTAKE MANIFOLD - CLEANING....9-107,9-184,
9-51
INTAKE MANIFOLD - DESCRIPTION . . 9-106,9-50
INTAKE MANIFOLD - INSPECTION . . 9-108,9-184,
9-51
INTAKE MANIFOLD - INSTALLATION.....9-108,
9-184,9-51
INTAKE MANIFOLD - OPERATION.........9-50
INTAKE MANIFOLD - REMOVAL....9-107,9-184,
9-50
INTAKE MANIFOLD LEAKAGE -
DIAGNOSIS AND TESTING.........9-106,9-50
INTAKE/EXHAUST VALVES & SEATS -
CLEANING...........................9-26
INTAKE/EXHAUST VALVES & SEATS -
DESCRIPTION...............9-138,9-23,9-80
INTAKE/EXHAUST VALVES & SEATS -
INSPECTION.........................9-26
INTAKE/EXHAUST VALVES & SEATS -
INSTALLATION........................9-26
INTAKE/EXHAUST VALVES & SEATS -
REMOVAL...........................9-25
IN-TANK TRANSMISSION OIL COOLER -
STANDARD PROCEDURE, FLUSHING
COOLERS AND TUBES - WITH
RADIATOR...................7-78,7-82,7-84
IN-TANK TRANSMISSION OIL COOLER -
STANDARD PROCEDURE, FLUSHING
COOLERS AND TUBES - WITHOUT
RADIATOR...................7-79,7-82,7-85
INTERIOR - CAUTION................23-118
INTERIOR LAMPS, SPECIFICATIONS......8L-33
INTERMEDIATE - REMOVAL, AXLE
SHAFTS.............................3-30
INTERMEDIATE AXLE - INSTALLATION.....3-30
INTERNATIONAL SYMBOLS -
DESCRIPTION......................Intro.-5
INTERNATIONAL SYMBOLS -
DESCRIPTION.........................0-1
INTRODUCTION - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS........9-3,9-58
INVERTED FLARING - STANDARD
PROCEDURE, DOUBLE..................5-8
IOD FUSE - DESCRIPTION...........8W-97-5
IOD FUSE - INSTALLATION...........8W-97-6
IOD FUSE - OPERATION.............8W-97-5
IOD FUSE - REMOVAL
..............8W-97-6
ISO FLARING - STANDARD PROCEDURE
....5-8
JOINT - DIAGNOSIS AND TESTING,
LOWER BALL
........................2-10
JOINT - DIAGNOSIS AND TESTING,
UPPER BALL
.........................2-12
JOINT MOLDING - INSTALLATION, ROOF
. . 23-91
BR/BEINDEX 17
Description Group-Page Description Group-Page Description Group-Page