2002 CHRYSLER CARAVAN battery

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Page 1301 of 2399

CHRYSLER CARAVAN 2002  Service Manual INSTALLATION
(1) Install air box into vehicle and onto the locat-
ing pin.
(2) Install bolt to hold air box to the upper radia-
tor cross member.
(3) Install the inlet hose to the throttle body.
(4) C

Page 1304 of 2399

CHRYSLER CARAVAN 2002  Service Manual ²Step 2: Bolts1±8to88N´m(65ft.lbs.)
²Step 3: Bolts1±8(again) to 88 N´m (65 ft. lbs.)
²Step 4: Bolts1±8turn an additional 1/4 Turn.
(Do not use a torque wrench for this step.)
NOTE: Bolt torque

Page 1305 of 2399

CHRYSLER CARAVAN 2002  Service Manual (3) Assemble gasket to cylinder cover by inserting
the bolt assemblies through each bolt hole on the
cover and gasket (Fig. 26).
(4) Install cylinder head cover and bolts (Fig. 27).(5) Tighten cylinde

Page 1309 of 2399

CHRYSLER CARAVAN 2002  Service Manual REMOVAL
REMOVAL - CYLINDER HEAD OFF
(1) With the cylinder head on a bench, position
Special Tool C-3422-D with 8464 Adapter on the
valve and spring retainer (Fig. 37).
(2) Compress the spring only eno

Page 1311 of 2399

CHRYSLER CARAVAN 2002  Service Manual (2) Follow the same procedure on the remaining 5
cylinders using the firing sequence 1-2-3-4-5-6.Make
sure piston in cylinder is at TDC on the valve
spring that is being covered.
(3) Remove spark plug

Page 1323 of 2399

CHRYSLER CARAVAN 2002  Service Manual NOTE: The main cap bolts should be examined
before reuse. Bolt stretch can be checked by hold-
ing a scale or straight edge against the threads. If
all the threads do not contact the scale the bolt
mu

Page 1324 of 2399

CHRYSLER CARAVAN 2002  Service Manual INSTALLATION
(1) Position Special Tool C-4992-2 Guide, on the
crankshaft nose (Fig. 66).
(2) Position new seal over the guide with the seal
spring in the direction of the engine front cover (Fig.
66).

Page 1328 of 2399

CHRYSLER CARAVAN 2002  Service Manual STANDARD PROCEDURE
STANDARD PROCEDURE - FITTING
CONNECTING RODS
The bearing caps are not interchangeable or
reversible, and should be marked at removal to
ensure correct reassembly. The bearing shells