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6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel (Gasoline Engine)
6
-5 Fuels in Foreign Countries
6
-6 Filling Your Tank
6
-8 Checking Things Under the Hood
6
-13 Noise Control System
6
-14 Engine Oil (Gasoline Engine)
6
-19 Engine Air Cleaner/Filter
6
-21 Passenger Compartment Air Filter
(If Equipped)
6
-22 Automatic Transmission Fluid
(Except Allison Transmission)
6
-26 Automatic Transmission Fluid
(Allison Only)
6
-29 Manual Transmission Fluid
6
-31 Hydraulic Clutch
6
-32 Rear Axle
6
-32 Four-Wheel Drive6
-35 Engine Coolant
6
-38 Coolant Surge Tank Pressure Cap
6
-39 Power Steering Fluid
6
-40 Windshield Washer Fluid
6
-41 Brakes
6
-45 Battery
6
-46 Bulb Replacement
6
-55 Windshield Wiper Blade Replacement
6
-56 Tires
6
-67 Appearance Care
6
-67 Cleaning the Inside of Your Vehicle
6
-71 Cleaning the Outside of Your Vehicle
6
-75 GM Vehicle Care/Appearance Materials
6
-76 Vehicle Identification Number (VIN)
6
-77 Electrical System
6
-85 Replacement Bulbs
6
-86 Capacities and Specifications
Page 371 of 497
6-6
Filling Your Tank
CAUTION:
Gasoline vapor is highly flammable. It burns
violently, and that can cause very bad injuries.
Don't smoke if you're near gasoline or refueling
your vehicle. Keep sparks, flames and smoking
materials away from gasoline.
If your vehicle has a diesel engine, see ªFilling Your
Tank (Diesel Engine)º in the Diesel Engine Supplement.
The fuel cap is located behind a hinged door on the
driver's side of the vehicle. If your vehicle is a chassis
cab, you will have a second fuel cap.
While refueling, hang the fuel cap by the tether using
the hook located on the inside of the filler door.
To remove the fuel cap, turn it slowly to the
left (counterclockwise).
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6-7
CAUTION:
If you get gasoline on yourself and then
something ignites it, you could be badly burned.
Gasoline can spray out on you if you open the
fuel cap too quickly. This spray can happen if
your tank is nearly full, and is more likely in hot
weather. Open the fuel cap slowly and wait for
any ªhissº noise to stop. Then unscrew the cap all
the way.
Be careful not to spill gasoline. Clean gasoline from
painted surfaces as soon as possible. See ªCleaning the
Outside of Your Vehicleº in the Index.When you put the fuel cap back on, turn it to the right
(clockwise) until you hear a clicking sound. Make sure
you fully install the cap. The diagnostic system can
determine if the fuel cap has been left off or improperly
installed. This would allow fuel to evaporate into the
atmosphere. See ªMalfunction Indicator Lampº in
the Index.
NOTICE:
If you need a new fuel cap, be sure to get the
right type. Your dealer can get one for you. If you
get the wrong type, it may not fit properly. This
may cause your malfunction indicator lamp to
light and may damage your fuel tank and
emissions system. See ªMalfunction Indicator
Lampº in the Index.
Page 422 of 497

6-57 Inflation -- Tire Pressure
The Certification/Tire label, which is on the rear edge of
the driver's door, shows the correct inflation pressures
for your tires when they're cold. ªColdº means your
vehicle has been sitting for at least three hours or driven
no more than 1 mile (1.6 km).
NOTICE:
Don't let anyone tell you that underinflation or
overinflation is all right. It's not. If your tires
don't have enough air (underinflation), you can
get the following:
Too much flexing
Too much heat
Tire overloading
Bad wear
Bad handling
Bad fuel economy
NOTICE: (Continued)
NOTICE: (Continued)
If your tires have too much air (overinflation),
you can get the following:
Unusual wear
Bad handling
Rough ride
Needless damage from road hazards
When to Check
Check your tires once a month or more. Also, check the
tire pressure of the spare tire.
How to Check
Use a good quality pocket
-type gage to check tire
pressure. You can't tell if your tires are properly inflated
simply by looking at them. Radial tires may look
properly inflated even when they're underinflated.
Be sure to put the valve caps back on the valve
stems. They help prevent leaks by keeping out dirt
and moisture.
Page 454 of 497

6-89 Fuel Tank Capacity
Type Quantity
Short Bed 26.0 U.S. gallons (98 L)
Long Bed 34.0 U.S. gallons (128 L)
Chassis Cab
(Pickup
Box Delete)34.0 U.S. gallons (128 L)
Chassis Cab 3500 27.0 U.S. gallons (102 L) (front)
23.0 U.S. gallons (87 L) (rear)
Chassis Cab 3500
(California)24.0 U.S. gallons (90 L) (front)
23.0 U.S. gallons (87 L) (rear)
Chassis Cab 3500 27.0 U.S. gallons (102 L) (front)
Chassis Cab 3500
(California)27.0 U.S. gallons (102 L) (front)
Chassis
Cab 3500HD23.0 U.S. gallons (87 L) (front)
18.0 U.S. gallons (68 L) (rear)
Chassis
Cab 3500HD23.0 U.S. gallons (87 L) (front)
Air Conditioning
Refrigerant Capacity
If you do your own service work, you'll need the proper
service manual. See ªDoing Your Own Service Workº in
the Index for additional information. It is recommended
that service work on your air conditioning system be
performed by a qualified technician.
Air Conditioning
Refrigerant R
-134a 1.76 lbs (0.8 kg). . . . . . . . . . . .
Use Refrigerant Oil, R134a Systems
Page 455 of 497

6-90
Normal Maintenance Replacement Parts
Replacement part numbers listed in this section are based on the latest information available at the time of printing,
and are subject to change. If a part listed in this manual is not the same as the part used in your vehicle when it was
built, or if you have any questions, please contact your GM dealer.
These specifications are for information only. If you have any questions, see the service manual for the chassis or
refer to the body manufacturer's publications.
VIN Code W V T U G
Oil Filter* PF47 PF59 PF59 PF59 PF454
Engine Air Cleaner/Filter*
A1519CA1519CA1519CA1518C A1518C
Passenger Compartment
Air Filter Kit**52485513 52485513 52485513 52485513 52485513
PCV Valve* CV769C CV948C CV948C CV948C
Spark Plugs
41
-932*PTJ14R15***
/PZTR5A15PTJ14R15***
/PZTR5A15PTZ16R15***
/PZTR5A15PTJ14R15***
Fuel Filter* GF626 GF626 GF626 GF626 GF626
Wiper Blades** 15153642 15153642 15153642 15153642 15153642
Wiper Blade Type ITTA ITTA ITTA ITTA ITTA
Wiper Blade Length 22 inches
(56.0 cm)22 inches
(56.0 cm)22 inches
(56.0 cm)22 inches
(56.0 cm)22 inches
(56.0 cm)
*ACDelco
part number
**GM part number
***Denso part numberA1518C high-capacity air cleaner filter may
be substituted.
NGK part number
Page 479 of 497

7-24
Part C: Periodic
Maintenance Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall). You should let your dealer's
service department or other qualified service center
do these jobs. Make sure any necessary repairs are
completed at once.
Proper procedures to perform these services may be
found in a service manual. See ªService and Owner
Publicationsº in the Index.
Steering and Suspension Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook
-up, binding, leaks,
cracks, chafing, etc.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out
-of-position parts as well as open seams,
holes, loose connections or other conditions which could
cause a heat build
-up in the floor pan or could let
exhaust fumes into the vehicle. See ªEngine Exhaustº in
the Index.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they are
cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the outside
of the radiator and air conditioning condenser. To help
ensure proper operation, a pressure test of the cooling
system and pressure cap is recommended at least once
a year.