2002 CHEVROLET EXPRESS Owners Manual

Scheduled Maintenance
7-6
Short Trip/City Intervals
Every 24,000 Miles (40 000 km): Diesel Engine Only:
Fuel Cap Replacement, if driving in dusty conditions.
Every 30,000 Miles (50 000 km): Diesel Engine
Only: Engine Air Cleaner Filter Replacement.
Fuel Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over 8600 GVWR
or driven under severe conditions or equipped with
diesel engine).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. If Equipped: Exhaust Gas
Recirculation System Inspection. Gasoline Engine
Only: Evaporative Control System Inspection. Diesel
Engine Only: Crankcase Depression Regulator Valve
(CDRV) System Check.
Short Trip/City Intervals
Every 100,000 Miles (166 000 km): Gasoline Engine
Only: Spark Plug Wire Inspection. Gasoline Engine
Only: Spark Plug Replacement. Gasoline Engine
Only: Automatic Transmission Service (normal
conditions). Gasoline Engine Only (Except 8.1L V8):
Positive Crankcase Ventilation (PCV)
Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.

Scheduled Maintenance
7-7
Long Trip/Highway Definition
Follow this scheduled maintenance only if none of
the conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty
area or used off paved roads. Use the Short Trip/City
schedule for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions will cause engine oil to break
down slower.
Long Trip/Highway Intervals
At 7,500 Miles (12 500 km): Drive Axle Service
(2500 and 3500 Series with locking differential only).
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every 12 months, whichever occurs first).
Chassis Lubrication (or every 12 months, whichever
occurs first). Drive Axle Fluid Check. Tire Rotation.
Every 15,000 Miles (25 000 km): Gasoline Engine
Only: Noise Shields Inspection (GVWR above
10,000 lbs. only). Diesel Engine Only: Shields
and Underhood Insulation Inspection. Diesel Engine
Only: Thermostatically Controlled Engine Cooling
Fan Check (or every 12 months, whichever
occurs first). Diesel Engine Only: Air Intake
System Inspection.

Scheduled Maintenance
7-8
Long Trip/Highway Intervals
Every 30,000 Miles (50 000 km): Fuel Filter
Replacement. Diesel Engine Only: Engine Air
Cleaner Filter Replacement. Front Wheel Bearing
Repack (or at each brake relining, whichever
occurs first).
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over 8600 GVWR
or driven under severe conditions or equipped with
diesel engine).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. If Equipped: Exhaust Gas
Recirculation System Inspection. Gasoline Engine
Only: Evaporative Control System Inspection. Diesel
Engine Only: Crankcase Depression Regulator Valve
(CDRV) System Check.
Long Trip/Highway Intervals
Every 100,000 Miles (166 000 km): Gasoline Engine
Only: Spark Plug Wire Inspection. Gasoline Engine
Only: Spark Plug Replacement. Gasoline Engine
Only: Automatic Transmission Service (normal
conditions). Gasoline Engine Only (Except 8.1L V8):
Positive Crankcase Ventilation (PCV)
Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.

Short Trip/City Scheduled Maintenance
7-9
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) should be repeated at the same
interval after 150,000 miles (240 000 km) for the
life of this vehicle.
See ªOwner Checks and Servicesº and ªPeriodic
Maintenance Inspectionsº following.Footnotes

The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
# Lubricate the front suspension, kingpin bushings,
steering linkage and rear driveline center splines.
+ A good time to check your brakes is during tire
rotation. See ªBrake System Inspectionº under
ªPeriodic Maintenance Inspectionsº in Part C of
this schedule.

Short Trip/City Scheduled Maintenance
7-10
3,000 Miles (5 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed. 2500 and 3500 Series Only:
If your vehicle has a locking differential, drain fluid and refill at first engine
oil change.
6,000 Miles (10 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed.

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-11
9,000 Miles (15 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed.
12,000 Miles (20 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed.

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-12
15,000 Miles (25 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Diesel Engine Only: Inspect engine air cleaner filter if you are driving in
dusty conditions. Replace filter if necessary.
An Emission Control Service. (See footnote
.)
Gasoline Engine Only: See ªEngine Air Cleaner Filter Restriction Indicator
Checkº in the Index.
Check axle fluid level and add fluid as needed. 2500 and 3500 Series Only:
If driving in dusty areas or when towing a trailer, drain fluid and refill every
15,000 miles (25 000 km).
Clean and repack the front wheel bearings (or at each brake relining,
whichever occurs first).
Vehicles With GVWR Above 10,000 lbs. or Equipped with Diesel Engine
Only: Inspect shields for damage or looseness. Adjust or replace as required.
This is a Noise Emission Control Service. Applicable only to vehicles sold
in the United States.ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-13

Diesel Engine Only: Check the air intake system installation to assure that
gaskets are properly sealed and that all hose connections, fasteners and other
components are tight. Also check to be sure that the air cleaner housing is
properly seated and the cover fits tightly. Tighten connections and fasteners or
replace damaged parts as necessary. This is a Noise Emission Control Service.
Applicable only to vehicles sold in the United States.

Diesel Engine Only: If your engine has a thermostatically controlled cooling
fan, inspect all hoses and ducts for proper hook
-up (or every 12 months,
whichever occurs first). Be sure the valve works properly. This is a Noise
Emission Control Service. Applicable only to vehicles sold in the
United States.
18,000 Miles (30 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed.

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)ACTUAL
SERVICED BY:MILEAGE
DATE