2002 CHEVROLET EXPRESS Owners Manual

6-62
Electrical System
Add-On Electrical Equipment
NOTICE:
Don't add anything electrical to your vehicle
unless you check with your dealer first. Some
electrical equipment can damage your vehicle
and the damage wouldn't be covered by your
warranty. Some add
-on electrical equipment
can keep other components from working as
they should.
Your vehicle has an air bag system. Before attempting to
add anything electrical to your vehicle, see ªServicing
Your Air Bag
-Equipped Vehicleº in the Index.
Headlamp Wiring
The headlamp wiring is protected by a circuit breaker in
the lamp switch. An electrical overload will cause the
lamps to flicker on and off, or in some cases to remain
off. If this happens, have your headlamp wiring checked
right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker and a fuse. If the motor overheats due to heavy
snow, etc., the wiper will stop until the motor cools.
Although the circuit is protected from electrical
overload, overload due to heavy snow, etc., may cause
wiper linkage damage. Always clear ice and heavy snow
from the windshield before using the windshield wipers.
If the overload is caused by some electrical problem and
not snow, etc., be sure to get it fixed.

6-63 Instrument Panel Fuse Block
The fuse block access door
is on the instrument panel
above the hood release
lever on the driver's side
of the vehicle.
You can remove the cover by turning the
fastener counterclockwise.
You can remove fuses with a fuse extractor. The fuse
extractor is mounted to the fuse block access door.
To remove fuses if you don't have a fuse extractor, hold
the end of the fuse between your thumb and index finger
and pull straight out.Be sure to use the correct fuse. If you ever have a
problem on the road and don't have a spare fuse, you
can borrow one of the same fuse rating. Just pick
some feature of your vehicle that you can get along
without
-- like the radio or cigarette lighter -- and
use its fuse, if it is of the same fuse rating you need.
Replace it as soon as you can.

6-64
POSITION NAME CIRCUITS PROTECTED
1. STOP Center High Mounted Stop Lamp, Stoplamps
2. HTD MIR Electric Heated Mirrors
3. CTSY Courtesy Lamps, Dome/RDG Lamps, Vanity Mirrors, Power Mirrors
4. GAUGES Instrument Panel Cluster, Daytime Running Lamp Relay, Daytime
Running Lamp Module, Headlamp Switch, Keyless Entry
Illumination, Low Coolant Module, CHIME Module, DRAB Module
5. HAZARD Hazard Lamps/CHIME Module
6. CRUISE Cruise Control
7. PWR AUX Auxiliary Power Outlet, DLC
8. CRANK Not Used
9. PARK LPS License Plate Lamp, Parking Lamps, Taillamps, Front Sidemarkers,
Glove Box Ashtray
10. AIR BAGS Air Bags
11. WIPER Wiper Motor, Washer Pump
12.
HTR
-A/CA/C, A/C Blower, High Blower Relay, Heated Mirror
13. CIG LTR Cigarette Lighter

6-65
POSITION NAME CIRCUITS PROTECTED
14. ILLUM Instrument Panel Cluster, HVAC Controls, RR HVAC Controls,
Instrument Panel Switches, Radio Illumination,
Door Switch Illumination
15. DRL Daytime Running Lamp Relay
16. TURN B/U
Front Turn, RR Turn, Back
-up Lamps, BTSI Solenoid
17.
RADIO
-1Radio (Ign, Accy), Upfitter Provision Relay
18. BRAKE 4WAL PCM, ABS, Cruise Control
19.
RADIO
-BRadio (Battery), Power Antenna
20. TRANS PRNDL, Automatic Transmission
21. SECURITY Passlock
22. RR DEFOG Rear Window Defog
23. NOT USED Not Used
24. RR HVAC RR HVAC Controls, HIGH, MED, LOW Relays
A. PWR ACCY
Power Door Lock, Six
-Way Power Seat, Keyless Entry
Illumination Module
B. PWR WDO Power Windows

6-66 Engine Compartment Fuse Block
The fuse block is in the engine compartment on the
driver's side of the vehicle.
NAME CIRCUITS PROTECTED
SPARE Spare Fuse
A.I.R. Air Pump
BLOWER Front Blower Motor
ABS Electronic Brake Control Module
IGN B Ignition Switch
IGN A Starter Relay, Ignition Switch
BATT Instrument Panel Fuse Block
LIGHTING Instrument Panel Fuse Block,
Headlamp Switch
RH
-HDLP Right-hand Headlamp
(Export only)
LH
-HDLP Left-hand Headlamp
(Export only)
RH
-HIBM Right-hand High-beam Headlamp
(Export only)
LH
-HIBM Left-hand High-beam Headlamp
(Export only)

6-67
NAME CIRCUITS PROTECTED
ETC Electronic Throttle Control
RR BLOWER Rear Auxiliary Blower
Motor Relays
CNG Compressed Natural Gas
ENG
-I Heated O2 Sensors, Mass Air
Flow Sensor, Evap Canister Purge
Valve, Crankshaft Position Sensor,
Secondary Air Injection Relay
(Diesel), Water in Fuel Sensor
(Diesel), Fuel Heater (Diesel),
Glowplug Relay (Diesel),
Wastegate Solenoid (Diesel)
ECM
-I Ignition Coil, Camshaft Position
Sensor, VCM, Fuel Injectors,
Coil Driver
IGN
-E Air Conditioning Clutch Relay
SPARE Spare Fuse
SPARE Spare Fuse
SPARE Spare FuseNAME CIRCUITS PROTECTED
A/C Air Conditioning Clutch Relay
HORN Horn Relay, Underhood Lamp(s)
ECM
-B Fuel Pump Relay, VCM, PCM,
Fuel Pump and Engine Oil
Pressure Switch
SPARE Spare Fuse
SPARE Spare Fuse
AUX A Upfitter Provisions
AUX B Upfitter Provisions
A/C RELAY Air Conditioning
HORN RELAY Horn
A.I.R. RELAY Air
FUEL
PUMP RELAYFuel Pump
STARTER
RELAYStarter
ABS EXPORT
RELAYABS Export

6-68
Replacement Bulbs
LAMP OR BULB QTY NUMBER
Sealed Beam Headlamps 2 H6054
Composite Low
-Beam Headlamps2 6052
Composite High
-Beam Headlamps2 9005
Front Sidemarker Lamp 2 194
Front Parking and Turn Lamp 4 2357NA
Rear Parking Lamp 2 3057
Rear Stop and Turn Lamp 2 3057
Back
-up Lamp2 3156
Back
-up Lamp2 1156
Rear Parking, Stop, and Turn Lamp 2 1157
For any bulb not listed here, contact your dealer.

6-69
Capacities and Specifications
All capacities are approximate. When adding, be sure to fill to the appropriate level or as recommended in
this manual.
See refrigerant charge label under the hood for charge capacity information and requirements.
Engine Identification -- Gasoline Engines
Engine ªVORTECº 4300 ªVORTECº 5000 ªVORTECº 5700 ªVORTECº 8100
Type V6 V8 V8 V8
VIN Code W M R G
Fuel System CSFI
1CSFI1CSFI1MFI2
Spark
Plug Gap0.060 inches
(1.52 mm)0.060 inches
(1.52 mm)0.060 inches
(1.52 mm)0.060 inches
(1.52 mm)
Firing Order
1
-6-5-4-3-21-8-4-3-6-5-7-21-8-4-3-6-5-7-21-8-7-2-6-5-4-3
1Central Sequential Fuel Injection
2Sequential Fuel Injection