2002 CHEVROLET CORVETTE maintenance

6-3
CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.

Be sure you have sufficient knowledge,
experience, the proper replacement parts
and tools before you attempt any vehicle
maintenance task.

Be sure to use the proper nuts, bolts and
other fasteners. ªEnglishº and ªmetricº
fasteners can be easily confused. If you use
the wrong fasteners, parts can later break
or fall off. You could be hurt.
Adding Equipment to the Outside of
Your Vehicle
Things you might add to the outside of your vehicle can
affect the airflow around it. This may cause wind noise
and affect windshield washer performance. Check with
your dealer before adding equipment to the outside of
your vehicle.
Fuel
Gasoline Octane
Use premium unleaded gasoline with a posted octane of
91 or higher for best performance. You may also use
middle grade or regular unleaded gasoline rated at 87
octane or higher, but your vehicle's acceleration may be
slightly reduced. If the octane is less than 87, you may
get a heavy knocking noise when you drive. If it is bad
enough, it can damage your engine.

6-17
Engine Air Cleaner/Filter
The engine air cleaner/filter is located at the center front
of the engine compartment.
See ªEngine Compartment Overviewº in the Index for
more information on location.
Refer to the Maintenance Schedule to determine when to
replace the air filter.
See ªScheduled Maintenance Servicesº in the Index.
CAUTION:
Operating the engine with the air cleaner/filter
off can cause you or others to be burned. The air
cleaner not only cleans the air, it stops flame if
the engine backfires. If it isn't there, and the
engine backfires, you could be burned. Don't
drive with it off, and be careful working on the
engine with the air cleaner/filter off.
NOTICE:
If the air cleaner/filter is off, a backfire can
cause a damaging engine fire. And, dirt can
easily get into your engine, which will damage it.
Always have the air cleaner/filter in place when
you're driving.

6-18 Engine Air Cleaner/Filter Replacement
To remove the engine air cleaner/filter:
1. Pull up on the clips on each side to release the assembly.
2. Pull the assembly out.
3. Replace the filter. See ªNormal Maintenance
Replacement Partsº in the Index.
4. Push the assembly back into place.
5. Fasten the clips.

6-19
Automatic Transmission Fluid
How to Check
It is not necessary to check the transmission fluid level.
A transmission fluid leak is the only reason for fluid loss.
If a leak occurs, take the vehicle to your dealer service
department and have it repaired as soon as possible.
There is a special procedure for checking and changing
the transmission fluid. Because this procedure is
difficult, you should have this done at your dealer
service department. Contact your dealer for additional
information or the procedure can be found in the service
manual. To purchase a service manual, see ªService and
Owner Publicationsº in the Index.
NOTICE:
We recommend that only fluid labeled
DEXRON-III be used, because fluid with
that label is made specially for your automatic
transmission. Damage caused by fluid other
than DEXRON
-III is not covered by your new
vehicle warranty.
Change both the fluid and filter every 50,000 miles
(80 000 km) if the vehicle is mainly driven under one
of these conditions:

In heavy city traffic where the outside temperature
regularly reaches 90F (32C) or higher.

In hilly or mountainous terrain.

High performance operation.
If you do not use your vehicle under one of
these conditions, change the fluid and filter every
100,000 miles (166 000 km).
See ªScheduled Maintenance Servicesº in the Index
for the proper service intervals for the transmission fluid
and filter.

6-21 How to Add Fluid
Here's how to add fluid. Refer to the Maintenance
Schedule to determine what kind of fluid to use.
See ªRecommended Fluids and Lubricantsº in
the Index.
1. Remove the filler plug.
2. Add fluid at the filler plug hole. Add only enough
fluid to bring the fluid level up to the bottom of the
filler plug hole.
3. Install the filler plug. Be sure the plug is fully seated.
4. Tighten the plug to 20 lb
-ft (27 N´m).
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self
-adjusting. The clutch master cylinder reservoir is
filled with hydraulic clutch fluid.
It is not necessary to regularly check clutch fluid unless
you suspect there is a leak in the system. Adding fluid
won't correct a leak.
A fluid loss in this system could indicate a problem.
Have the system inspected and repaired.
When to Check and What to Use
The clutch master cylinder reservoir is located at the
rear of the engine compartment on the driver's side.
See ªEngine Compartment Overviewº in the Index
for more information on location.
Refer to the Maintenance Schedule to determine how
often you should check the fluid level in your clutch
master cylinder reservoir and for the proper fluid. See
ªOwner Checks and Servicesº and ªRecommended
Fluids and Lubricantsº in the Index.

6-22 How to Check and Add Fluid
Fluid should be added if the fluid level is below the
step on the inside of the reservoir. There are additional
instructions on the reservoir cap. Put the rubber seal and
cap back on. See ªEngine Compartment Overviewº in
the Index for more information on location.
Rear Axle
When to Check Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant. See ªPeriodic Maintenance
Inspectionsº in the Index.
How to Check Lubricant
To get an accurate reading, the vehicle should be on a
level surface.

6-30
Refer to the Maintenance Schedule to determine when
to check your brake fluid. See ªPeriodic Maintenance
Inspectionsº in the Index.
Checking Brake Fluid
You can check the brake fluid without taking off the
cap. Just look at the brake fluid reservoir. The fluid level
should be above the MIN mark on the reservoir. If it isn't,
have your brake system checked to see if there is a leak.
After work is done on the brake hydraulic system, make
sure the level is between the MIN and MAX marks.
What to Add
When you do need brake fluid, use only DOT
-3 brake
fluid. Use new brake fluid from a sealed container only.
See ªRecommended Fluids and Lubricantsº in the Index.
Always clean the brake fluid reservoir cap and the area
around the cap before removing it. This will help keep
dirt from entering the reservoir.
CAUTION:
With the wrong kind of fluid in your brake
system, your brakes may not work well, or they
may not even work at all. This could cause a
crash. Always use the proper brake fluid.
NOTICE:

Using the wrong fluid can badly damage
brake system parts. For example, just a few
drops of mineral
-based oil, such as engine
oil, in your brake system can damage brake
system parts so badly that they'll have to
be replaced. Don't let someone put in the
wrong kind of fluid.

If you spill brake fluid on your vehicle's
painted surfaces, the paint finish can be
damaged. Be careful not to spill brake
fluid on your vehicle. If you do, wash it
off immediately. See ªAppearance Careº
in the Index.

6-31 Brake Wear
Your vehicle has four-wheel disc brakes.
Disc brake pads have built
-in wear indicators that make
a high
-pitched warning sound when the brake pads are
worn and new pads are needed. The sound may come
and go or be heard all the time your vehicle is moving
(except when you are pushing on the brake pedal firmly).
CAUTION:
The brake wear warning sound means that soon
your brakes won't work well. That could lead to
an accident. When you hear the brake wear
warning sound, have your vehicle serviced.
NOTICE:
Continuing to drive with worn-out brake pads
could result in costly brake repair.
Some driving conditions or climates may cause a brake
squeal when the brakes are first applied or lightly
applied. This does not mean something is wrong with
your brakes.
Brake linings should always be replaced as complete
axle sets.
See ªBrake System Inspectionº in Section 7 of this
manual under Part C ªPeriodic Maintenance Inspections.º
Brake Pedal Travel
See your dealer if the brake pedal does not return to
normal height, or if there is a rapid increase in pedal
travel. This could be a sign of brake trouble.