2002 CHEVROLET CAVALIER Owners Manual

5-18
1. Park the vehicle on a level surface. You can remove
the coolant surge tank pressure cap when the cooling
system, including the coolant surge tank pressure cap
and upper radiator hose, is no longer hot. Turn the
pressure cap slowly counterclockwise (left) about
two or two and one
-half turns. If you hear a hiss,
wait for that to stop. This will allow any pressure
still left to be vented out the discharge hose.
2. Then keep turning the
pressure cap slowly,
and remove it.

5-19
3. Then fill the coolant surge tank with the proper
mixture, to the hash mark on the label. Wait about
five minutes, then check to see if the level is below
the hash mark. If the level is below the hash mark,
add additional coolant to bring the level up to the
hash mark. Repeat this procedure until the level
remains constant at the hash mark for at least
five minutes.
4. With the coolant surge
tank pressure cap off,
start the engine and
let it run until you
can feel the upper
radiator hose getting
hot. Watch out for the
engine cooling fan.
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower than
the FULL COLD mark, add more of the proper
mixture to the coolant surge tank until the level
reaches the FULL COLD mark.

5-20
5. Then replace the
pressure cap. Be sure
the pressure cap is
hand
-tight and fully
seated. See your dealer,
if necessary.
If a Tire Goes Flat
It's unusual for a tire to ªblow outº while you're driving,
especially if you maintain your tires properly. If air goes
out of a tire, it's much more likely to leak out slowly.
But if you should ever have a ªblowout,º here are a
few tips about what to expect and what to do:
If a front tire fails, the flat tire will create a drag that
pulls the vehicle toward that side. Take your foot off
the accelerator pedal and grip the steering wheel firmly.
Steer to maintain lane position, and then gently brake
to a stop well out of the traffic lane.
A rear blowout, particularly on a curve, acts much like a
skid and may require the same correction you'd use in
a skid. In any rear blowout, remove your foot from
the accelerator pedal. Get the vehicle under control by
steering the way you want the vehicle to go. It may be
very bumpy and noisy, but you can still steer. Gently
brake to a stop
-- well off the road if possible.
If a tire goes flat, the next part shows how to use your
jacking equipment to change a flat tire safely.

5-21
Changing a Flat Tire
If a tire goes flat, avoid further tire and wheel damage
by driving slowly to a level place. Turn on your hazard
warning flashers.
CAUTION:
Changing a tire can cause an injury. The vehicle
can slip off the jack and roll over you or other
people. You and they could be badly injured.
Find a level place to change your tire. To help
prevent the vehicle from moving:
1. Set the parking brake firmly.
2. Put an automatic transaxle shift lever in
PARK (P), or shift a manual transaxle to
FIRST (1) or REVERSE (R).
3. Turn off the engine.
To be even more certain the vehicle won't move,
you can put blocks at the front and rear of the
tire farthest away from the one being changed.
That would be the tire on the other side of the
vehicle, at the opposite end.
The following steps will tell you how to use the jack and
change a tire.

5-22 Removing the Spare Tire and Tools
The equipment you'll need
is located in the trunk.
1. Turn the center retainer nut on the compact spare
cover counterclockwise to remove it.
2. Lift and remove the cover. See ªCompact Spare
Tireº later in this section for more information about
the compact spare tire.

5-23
3. Turn the wing bolt
counterclockwise and
remove it. Then lift off
the adapter and remove
the compact spare tire.
4. Your vehicle's jack and wheel wrench are stored in a
foam tray. Remove the jack and wheel wrench from
the trunk. Remove the band around the jack.
The tools you'll be using include the jack (A) and wheel
wrench (B).

5-24 Removing the Flat Tire and Installing the
Spare Tire
1. If your vehicle is equipped with wheel covers,
use the wheel wrench to begin loosening the
plastic wheel nut caps. Once you have loosened
the plastic wheel nut caps with the wheel wrench
you can finish loosening them with your fingers.
Using the flat end of the wheel wrench, pry along
the edge of the wheel cover until it comes off.
If your vehicle has alloy wheels, first remove
the decorative nut caps (if equipped) using the
wheel wrench.2. Then use the wheel wrench to loosen all the wheel
nuts. Don't remove them yet.3. Near each wheel well is a notch in the frame which the
jack head fits in. The front notch is 9 inches (23 cm)
back from the front wheel well. The rear notch is
8 inches (20 cm) forward from the rear wheel well.
As is shown in the diagram above, if your vehicle
has flared side moldings, both front and rear notches
are 18 inches (46 cm) from the wheel wells.
Position the jack and raise the jack head until it fits
firmly into the notch in the vehicle's frame nearest
the flat tire. Put the compact spare tire near you.

5-25
CAUTION:
Getting under a vehicle when it is jacked up is
dangerous. If the vehicle slips off the jack, you
could be badly injured or killed. Never get under
a vehicle when it is supported only by a jack.
CAUTION:
Raising your vehicle with the jack improperly
positioned can damage the vehicle and even
make the vehicle fall. To help avoid personal
injury and vehicle damage, be sure to fit the
jack lift head into the proper location before
raising the vehicle.4. Raise the vehicle by turning the jack handle
clockwise. Raise the vehicle far enough off the
ground so there is enough room for the compact
spare tire to fit underneath the wheel well.