2002 CHEVROLET C3500 HD fuel cap

2-56 Engine Coolant Temperature Gage
This gage shows the engine
coolant temperature.
It also provides an indicator of how hard your vehicle is
working. During a majority of the operation, the gage
will read 210
F (100
C) or less. If you are pulling a
load or going up hills, it is normal for the temperature to
fluctuate and approach the 260
F (125
C) mark. If the
gage reaches the 260
F (125
C) mark, it indicates that
the cooling system is working beyond its capacity.
See ªEngine Overheatingº in the Index.
Malfunction Indicator Lamp (Service
Engine Soon Light in the United States
or Check Engine Light in Canada)
(Gasoline Engine)
United States Canada
Your vehicle is equipped with a computer which
monitors operation of the fuel, ignition and emission
control systems.

2-58

Light On Steady -- An emission control system
malfunction has been detected on your vehicle.
Dealer or qualified service center diagnosis and
service may be required.
If the Light Is Flashing
The following may prevent more serious damage to
your vehicle:

Reducing vehicle speed.

Avoiding hard accelerations.

Avoiding steep uphill grades.

If you are towing a trailer, reduce the amount of
cargo being hauled as soon as it is possible.
If the light stops flashing and remains on steady, see ªIf
the Light Is On Steadyº following.
If the light continues to flash, when it is safe to do so,
stop the vehicle. Find a safe place to park your vehicle.
Turn the key off, wait at least 10 seconds and restart the
engine. If the light remains on steady, see ªIf the Light
Is On Steadyº following. If the light is still flashing,
follow the previous steps, and drive the vehicle to your
dealer or qualified service center for service.If the Light Is On Steady
You may be able to correct the emission system
malfunction by considering the following:
Did you recently put fuel into your vehicle?
If so, reinstall the fuel cap, making sure to fully install
the cap. See ªFilling Your Tankº in the Index. The
diagnostic system can determine if the fuel cap has been
left off or improperly installed. A loose or missing fuel
cap will allow fuel to evaporate into the atmosphere. A
few driving trips with the cap properly installed should
turn the light off.
Did you just drive through a deep puddle of water?
If so, your electrical system may be wet. The condition
will usually be corrected when the electrical system
dries out. A few driving trips should turn the light off.

2-63 Fuel Gage
United States CanadaThe fuel gage, when the ignition is on, tells you about
how much fuel you have left in your tank.
The gage will first indicate empty before you are out of
fuel, and you should get more fuel as soon as possible.
Here are four situations you may experience with your
fuel gage. None of these indicate a problem with the
fuel gage.

At the gas station, the fuel pump shuts off before
the gage reads full.

It takes a little more or less fuel to fill up than the
fuel gage indicated. For example, the gage may have
indicated the tank was half full, but it actually took a
little more or less than half the tank's capacity to fill
the tank.

The gage moves a little when you turn a corner or
speed up.

The gage doesn't go back to empty when you turn
off the ignition.
If you have a diesel engine, see ªFuel Gageº in the
Diesel Engine Supplement.

3-4 Air Conditioning
On hot days, open the windows long enough to let hot
air inside escape. This reduces the time it takes for your
vehicle to cool down. Then keep your windows closed
for the air conditioner to work its best.
A/C (Air Conditioning): Press this button to turn the
air conditioning compressor on and off. The system will
cool and dehumidify the air inside the vehicle when the
A/C light is on.
Air conditioning will be automatically disabled when
the outside temperature drops below a level at which
air conditioning is ineffective.
With the A/C on, turn the temperature knob to MAX
for maximum cooling. This setting also puts the system
in the recirculation mode and helps to maximize your
air conditioner's performance and your vehicle's
fuel economy.
(Recirculation): Pressing the recirculation
button limits the amount of outside dust and odors
entering your vehicle. This button will be automatically
disabled anytime the mode knob is turned to blend or
defrost mode. (The recirculation indicator light will
come on even though the recirculation button is not
selected). This setting also cools the air the fastest.After the vehicle's interior reaches a comfortable
temperature, turn the temperature knob clockwise, to
place the air conditioning system in the normal mode.
Heating
The heater works best if you keep your windows closed
while using it. On cold days, use the floor or bi
-level
setting with the temperature knob in the red area.
If you use the engine coolant heater before starting your
engine in cold weather, 20
F (
-8
C) or lower, your
heating system will produce warmer air faster, to heat
the passenger compartment in cold weather.
The use of an engine coolant heater also reduces the
time it takes for the engine to reach normal operating
temperature, and shortens the time it takes the heater to
reach full output. For more information, see ªEngine
Coolant Heaterº in the Index.
Defogging and Defrosting
On cool, humid days, use blend to keep the windshield
and side windows clear. Use defrost to remove fog or
ice from the windshield in extremely humid or cold
conditions. Use defrost with the temperature knob
toward the red area and the fan control toward HI.

4-28
Loading Your Vehicle
The Certification/Tire label is found on the rear edge of
the driver's door or in the Incomplete Vehicle Document
in the cab.
The label shows the size of your original tires and the
inflation pressures needed to obtain the gross weight
capacity of your vehicle. This is called the GVWR
(Gross Vehicle Weight Rating). The GVWR includes
the weight of the vehicle, all occupants, fuel and cargo.The Certification/Tire label also tells you the maximum
weights for the front and rear axles, called Gross Axle
Weight Rating (GAWR). To find out the actual loads
on your front and rear axles, you need to go to a weigh
station and weigh your vehicle. Your dealer can help
you with this. Be sure to spread out your load equally
on both sides of the centerline.
Never exceed the GVWR for your vehicle, or the
GAWR for either the front or rear axle.
And, if you do have a heavy load, you should spread
it out.
CAUTION:
In the case of a sudden stop or collision, things
carried in the bed of your truck could shift
forward and come into the passenger area,
injuring you and others. If you put things in the
bed of your truck, you should make sure they are
properly secured.

4-30
Towing a Trailer
CAUTION:
If you don't use the correct equipment and drive
properly, you can lose control when you pull a
trailer. For example, if the trailer is too heavy,
the brakes may not work well
-- or even at all.
You and your passengers could be seriously
injured. Pull a trailer only if you have followed
all the steps in this section. Ask your dealer for
advice and information about towing a trailer
with your vehicle.
NOTICE:
Pulling a trailer improperly can damage your
vehicle and result in costly repairs not covered
by your warranty.
NOTICE: (Continued)
NOTICE: (Continued)
To pull a trailer correctly, follow the advice in
this part, and see your dealer for important
information about towing a trailer with your
vehicle. Additional rear axle maintenance is
required for a vehicle used to tow a trailer.
See ªScheduled Maintenance Servicesº in
the Index.
To identify what the vehicle trailering capacity is for
your vehicle, you should read the information in
ªWeight of the Trailerº that appears later in this section.
Trailering is different than just driving your vehicle by
itself. Trailering means changes in handling, durability
and fuel economy. Successful, safe trailering takes
correct equipment, and it has to be used properly.
That's the reason for this part. In it are many
time
-tested, important trailering tips and safety rules.
Many of these are important for your safety and that
of your passengers. So please read this section carefully
before you pull a trailer.

6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel (Gasoline Engine)
6
-5 Fuels in Foreign Countries (Gasoline Engines)
6
-5 Filling Your Tank (Gasoline Engine)
6
-7 Filling a Portable Fuel Container
6
-7 Checking Things Under the Hood
6
-10 Noise Control System
6
-11 Engine Oil (Gasoline Engine)
6
-15 Engine Air Cleaner/Filter (Gasoline Engines)
6
-17 Automatic Transmission Fluid
6
-20 Manual Transmission Fluid
6
-22 Hydraulic Clutch
6
-23 Rear Axle
6
-24 Engine Coolant
6
-27 Radiator Pressure Cap (Gasoline Engine)
6
-28 Power Steering Fluid6
-29 Windshield Washer Fluid
6
-30 Brakes
6
-34 Battery
6
-35 Bulb Replacement
6
-39 Windshield Wiper Blade Replacement
6
-40 Tires
6
-50 Appearance Care
6
-51 Cleaning the Inside of Your Vehicle
6
-54 Cleaning the Outside of Your Vehicle
6
-58 GM Vehicle Care/Appearance Materials
6
-59 Vehicle Identification Number (VIN)
6
-60 Electrical System
6
-66 Replacement Bulbs
6
-66 Capacities and Specifications
6
-68 Normal Maintenance Replacement Parts

6-5
Fuels in Foreign Countries
(Gasoline Engines)
If you plan on driving in another country outside the
United States or Canada, the proper fuel may be hard
to find. Never use leaded gasoline or any other fuel not
recommended in the previous text on fuel. Costly repairs
caused by use of improper fuel wouldn't be covered by
your warranty.
To check on fuel availability, ask an auto club, or
contact a major oil company that does business in
the country where you'll be driving.
Filling Your Tank (Gasoline Engine)
CAUTION:
Gasoline vapor is highly flammable. It burns
violently, and that can cause very bad injuries.
Don't smoke if you're near gasoline or refueling
your vehicle. Keep sparks, flames and smoking
materials away from gasoline.
If your vehicle has a diesel engine, see ªFilling Your
Tank (Diesel Engine)º in the Diesel Engine supplement.
The fuel cap is located on the driver's side of your
vehicle. On vehicles with dual tanks, refuel the front
tank first, or in instances when only a partial fuel fill is
desired. An automatic transfer mechanism will maintain
approximately equal fuel levels in both tanks, so no
switching is required by the operator.