2002 CHEVROLET AVEO brake

Transmission Range Reference
Clutch and BrakeOperation
C1Forward Clutch
Connects the intermediate shaft and the front
sun gear.
C2Direct ClutchConnects the input shaft and the planetary
carrier.
C3Reverse ClutchConnects the intermediate shaft and the rear
sun gear.
B1O/D and 2nd BrakeLock rear sun gear
B22nd BrakeLock rear sun gear
B31st and Reverse BrakeLock planetary carrier
F11-Way Clutch No. 1Lock counterclockwise rotation of the rear sun
gear, when B2 operations
F21-Way Clutch No. 2Lock counterclockwise rotation of the
planetary carrier
PositionSolenoidClutchBrakeOne-Way
Clutch
Shift 1Shift 2TimingC1C2C3B1B2B3F1F2
PONONOFFOFFOFFOFFOFFOFFOFFOFFOFF
R
V less
than 9
km/h (5
mph)
ONONOFFOFFOFFONOFFOFFONOFFOFF
V
greater
than or
equal to
9 km/h
(5 mph)
ONONONOFFOFFOFFOFFOFFOFFOFFOFF
NONONOFFOFFOFFOFFOFFOFFOFFOFFOFF
D
1stONONOFFONOFFOFFOFFOFFOFFOFFON
2ndONOFFOFFONOFFOFFOFFONOFFONOFF
3rdOFFOFFOFFONONOFFOFFONOFFOFFOFF
3-4OFFONON-
OFFON-
OFFONOFFOFF-
ONONOFFOFFOFF
4thOFFONOFFOFFONOFFONONOFFOFFOFF
2
1stONONOFFONOFFOFFOFFOFFOFFOFFON
2ndONOFFOFFONOFFOFFONONOFFONOFF
3rdOFFOFFOFFONONOFFOFFONOFFOFFOFF
11stONONOFFONOFFOFFOFFOFFONOFFON
2ndONOFFOFFONOFFOFFONONOFFONOFF

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:34 PMPage 469 © 2005 Mitchell Repair Information Company, LLC.

DT 46450 (DW 240-010)
Auto Transaxle Pressure Gage Set
DT 46451 (DW 240-020)
Brake/Clutch Spring Compressor
DT 46452 (DW 240-030)
Forward Clutch Adapter
DT 46453 (DW 240-040)
Direct Clutch Adapter

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:34 PMPage 480 © 2005 Mitchell Repair Information Company, LLC.

DT 46454 (DW 240-050)
Overdrive Brake Adapter
DT 46455 (DW 240-060-01)
Brake Spring Compressor Bolt/Nut
DT 46456 (DW 240-060-02)
Brake Spring Compressor Plate

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:34 PMPage 481 © 2005 Mitchell Repair Information Company, LLC.

DT 46457 (DW 240-070)
1st/Reverse Brake Adapter
DT 46458 (DW 240-080)
2nd Brake Adapter
DT 46459 (DW 240-090)
Planetary Ring Gear Remover

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:34 PMPage 482 © 2005 Mitchell Repair Information Company, LLC.

2005 ACCESSORIES & EQUIPMENT
Instrument Panel, Gages, & Console - Aveo
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Fastener Tightening Specifications
BULB USAGE SPECIFICATIONS
Bulb Usage Specifications
Application
Specification
MetricEnglish
Chime Module Screws3.5 N.m31 lb in
Clock Screws2.5 N.m22 lb in
Cupholder Screws2.5 N.m22 lb in
Floor Console Screws4 N.m35 lb in
HVAC Controls Screws4 N.m35 lb in
Instrument Cluster Screws4 N.m35 lb in
Instrument Cluster Trim Panel Screws4 N.m35 lb in
Instrument Panel Bolts Behind the HVAC Controls4 N.m35 lb in
Instrument Panel End Bolts4 N.m35 lb in
Instrument Panel Bolts20 N.m15 lb ft
Indicator LampColorBulb
ABS WiringAmber14 V 1.4 W
Air Bag WarningRed14 V 1.4 W
Battery Charge IndicatorRed14 V 1.4 W
Check EngineAmber14 V 1.4 W
Door Open WarningRed14 V 1.4 W
Engine OverheatRed14 V 1.4 W
Fasten Seat Belt WarningRed14 V 1.4 W
High Beam IndicatorBlue14 V 1.4 W
Low Fuel Level WarningAmber14 V 1.4 W
Oil Pressure WarningRed14 V 1.4 W
Parking Brake Indicator and Brake
Fluid WarningRed14 V 1.4 W
Service Engine Soon WarningAmber14 V 1.4 W
Transaxle Power Mode IndicatorAmber14 V 1.4 W
Turn Signal IndictorsGreen14 V 1.4 W

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:02 PMPage 1 © 2005 Mitchell Repair Information Company, LLC.
Microsoft
Friday, July 31, 2009 1:07:07 PMPage 1 © 2005 Mitchell Repair Information Company, LLC.

Multifunction Alarm Module
Connector Part InformationKET MG 611336
26-Way F PCB Connector (WH)
PinWire ColorCircuit No.Function
1WH30Fuel Level Sensor Signal
2D-GN/WH817Vehicle Speed Signal
3WH121Engine Speed Signal
4WH135Engine Coolant Temperature (ECT) Sensor
Gauge Signal
5PU172Low Fuel Indicator Control
6BN33Brake Warning Indicator Control
7WH15Right Turn Signal Lamps Supply Voltage
8GY/D-GN11Headlamp High Beam Supply Voltage
9D-BU14Left Turn Signal Lamps Supply Voltage
10OG640Battery Positive Voltage
11PK239Ignition 1 Voltage
12BN/WH309Right Park Lamp Supply Voltage
13
BK450Ground (w/o Dimming)
L-GN/RD230Instrument Panel Lamps Dimming Control
(w/Dimming)
14BK450Ground
15-16--Not Used
17D-BU25Charge Indicator Control/Charge Indicator
Signal (w/o Tach)
18BN/BK419Malfunction Indicator Lamp (MIL) Control
(w/o Tach)
19D-G31Oil Pressure Indicator Control (w/o Tach)
20BK/WH238Seat Belt Switch - Driver (w/o Tach)
21WH629Daytime Running Lamp (DRL) On Indicator
Control (w/o Tach)
22L-BU122Rear Fog Lamp Supply Voltage (w/o Tach)
23D-GN/WH358Air Bag Indicator Control (w/o Tach)
24OG640Battery Positive Voltage (w/o Tach)
25D-GN/WH157Courtesy Lamp Control (w/o Tach)
26BK450Ground

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:02 PMPage 11 © 2005 Mitchell Repair Information Company, LLC.

Fig. 59: View of Deck Lid Sill Plate Cover
Courtesy of GENERAL MOTORS CORP.
1. Install the rear deck lid sill plate cover with the plastic retaining clips.
2. Install the rear seatback. Refer to Seat Back Replacement
- Rear in Seats.
DESCRIPTION AND OPERATION
INTERIOR TRIM PANEL DESCRIPTION AND OPERATION
The interior trim panels are molded plastic and fasten with screws or plastic clips.
Pressure Relief Vent
When all the windows are closed and the ventilations system is ON, the addition of outside air to the interior of
the vehicle causes a positive pressure within the vehicle. In order to relieve the pressure, air is released through
2 pressure relief vents. The pressure relief vents are located at the rear quarter of the vehicle, behind the bumper
fascia.
Floor Console
The floor console fits over the tunnel in the floor of the vehicle and extends from under the center of the
instrument panel to the rear seat area. The front portion of the console contains the cigar lighter and the
transaxle shift lever. The rear portion of the console contains the parking brake lever, the power window
switches, if equipped, and a cupholder.
The sensin
g and diagnostic module (SDM) for the air bag system is located under the front part of the console.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
Microsoft
Friday, July 31, 2009 1:08:28 PMPage 59 © 2005 Mitchell Repair Information Company, LLC.