2002 CHEVROLET AVEO brake

Fig. 340: Applying Low-Pressure Compressed Air To Direct Clutch Piston
Courtesy of GENERAL MOTORS CORP.
3. Check that the check ball is free by shaking the direct clutch piston.
4. Check that the valve does not leak by applying low-pressure compressed air.
DIRECT CLUTCH ASSEMBLY ASSEMBLE
Tools Required
DT 46451 (DW240-020) Brake/Clutch Spring Compressor. See Special Tools.
DT 46453 (DW240-040) Direct Clutch Adapter. See Special Tools.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:29 PMPage 353 © 2005 Mitchell Repair Information Company, LLC.

Fig. 355: Removing Snap Ring From 2nd Brake Hub Using A Screwdriver
Courtesy of GENERAL MOTORS CORP.
3. Using a screwdriver, remove the snap ring from the 2nd brake hub.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:29 PMPage 367 © 2005 Mitchell Repair Information Company, LLC.

Fig. 356: One-Way Clutch & 2nd Brake Hub
Courtesy of GENERAL MOTORS CORP.
4. Remove the one-way clutch from the 2nd brake hub.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:29 PMPage 368 © 2005 Mitchell Repair Information Company, LLC.

Fig. 357: Removing Retainer From 2nd Brake Hub Using A Screwdriver
Courtesy of GENERAL MOTORS CORP.
5. Using a small screwdriver, remove the retainer from the 2nd brake hub.
ONE WAY CLUTCH ASSEMBLE

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:29 PMPage 369 © 2005 Mitchell Repair Information Company, LLC.

Fig. 358: One-Way Clutch & 2nd Brake Hub
Courtesy of GENERAL MOTORS CORP.
1. Install the retainer to the 2nd brake hub.
2. Install the one-way clutch.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:29 PMPage 370 © 2005 Mitchell Repair Information Company, LLC.

Fig. 359: Removing Snap Ring From 2nd Brake Hub Using A Screwdriver
Courtesy of GENERAL MOTORS CORP.
3. Using a screwdriver, install the snap ring.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:29 PMPage 371 © 2005 Mitchell Repair Information Company, LLC.

Fig. 360: Turning Rear Planetary Sun Gear & One-Way Clutch
Courtesy of GENERAL MOTORS CORP.
4. Install the one-way clutch and thrust washer to the rear planetary sun gear.
5. Hold the rear planetary sun gear and turn the one-way clutch. The one-way clutch should turn freely
clockwise and should lock counterclockwise.
FORWARD AND REVERSE CLUTCH DISASSEMBLE
Tools Required
DT 46451 (DW240-020) Brake/Clutch Spring Compressor. See Special Tools.
DT 46452 (DW240-030) Forward Clutch Adapter. See Special Tools.
DT 46520 (DW240-120) Measuring Terminal. See Special Tools.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:29 PMPage 372 © 2005 Mitchell Repair Information Company, LLC.

Fig. 374: Measuring Free Length Of Spring Using Vernier Calipers
Courtesy of GENERAL MOTORS CORP.
2. Using vernier calipers, measure the free length of the spring together with the spring seat.
Specifications: The standard free length is 24.04 mm (0.9465 in).
FORWARD AND REVERSE CLUTCH ASSEMBLE
Tools Required
DT 46451 (DW240-020) Brake/Clutch Spring Compressor. See Special Tools.
DT 46452 (DW240-030) Forward Clutch Adapter. See Special Tools.
DT 46520 (DW240-120) Measuring Terminal. See Special Tools.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:30 PMPage 387 © 2005 Mitchell Repair Information Company, LLC.