2002 CHEVROLET AVEO fuel filter

Engine (cont.)
Coolant......................................................5-23
Coolant Heater............................................2-21
Coolant Temperature Gage...........................3-21
Cooling System Inspection............................6-25
Engine Compartment Overview......................5-14
Exhaust.....................................................2-32
Oil .............................................................5-15
Overheating................................................5-25
Starting......................................................2-20
Engine Compartment Fuse Block......................5-87
Engine Coolant Level Check.............................6-19
Engine Oil Additives........................................5-18
Engine Oil Level Check...................................6-19
Event Data Recorders (EDR)............................. 7-9
Exterior Lamps................................................. 3-8
F
Filter
Engine Air Cleaner......................................5-20
Finding a Station....................................3-34, 3-36
Finish Care....................................................5-80
Finish Damage...............................................5-81
Five-Speed....................................................2-26
Flash-to-Pass Feature....................................... 3-6Flat Tire........................................................5-66
Flat Tire, Changing.........................................5-67
Fluid
Automatic Transaxle.....................................5-21
Manual Transaxle........................................5-21
Power Steering...........................................5-34
Windshield Washer......................................5-35
FM ...............................................................3-43
Fog Lamp Light..............................................3-32
Fog Lamps...............................................3-6, 3-9
Folding the Seatback..................................1-6, 1-8
Footnotes................................................6-7, 6-14
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-6
Filling a Portable Fuel Container....................5-10
Filling Your Tank........................................... 5-8
Fuels in Foreign Countries.............................. 5-7
Gage.........................................................3-22
Gasoline Octane........................................... 5-5
Gasoline Specifications.................................. 5-5
Low Warning Light.......................................3-23
System Inspection.......................................6-25
Fuses
Fuses and Circuit Breakers...........................5-85
Windshield Wiper.........................................5-84
5

G
Gage
Engine Coolant Temperature.........................3-21
Fuel..........................................................3-22
Speedometer..............................................3-19
Tachometer.................................................3-19
Gasoline
Octane........................................................ 5-5
Specifications............................................... 5-5
Glove Box.....................................................2-36
GM Mobility Program for Persons with
Disabilities.................................................... 7-5
H
Hazard Warning Flashers................................... 3-3
Head Restraints............................................... 1-5
Headlamp
Aiming.......................................................5-45
Headlamp High/Low-Beam Changer.................... 3-6
Headlamp Wiring............................................5-84
Headlamps....................................................5-46
Bulb Replacement.......................................5-45
Front Turn Signal and Parking Lamps.............5-46
Halogen Bulbs............................................5-45Headlamps (cont.)
Sidemarker Lamps...............................5-48, 5-49
Turn Signal Lamps......................................5-47
Height Adjuster, Driver Seat............................... 1-3
Highbeam On Light.........................................3-22
Highway Hypnosis...........................................4-22
Hill and Mountain Roads..................................4-22
Hold Mode.....................................................2-25
Hold Mode Features........................................2-25
Hood
Checking Things Under................................5-11
Release.....................................................5-11
Horn............................................................... 3-4
How the System Alarm is Activated...................2-16
How to Add Coolant to the Coolant
Surge Tank.................................................5-30
How to Check................................................5-59
How to Check and Add Fluid............................5-22
How to Check Power Steering Fluid..................5-34
How to Detect a Tamper Condition....................2-16
How to Inspect the Engine Air Cleaner/Filter.......5-20
How to Turn Off the System Alarm....................2-16
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-15
Hydraulic Clutch.............................................5-22
Hydraulic Clutch System Check........................6-20
Hydroplaning..................................................4-18
6

Instrument Panel Overview...............................3-4
Hazard Warning Flashers................................3-6
Other Warning Devices...................................3-6
Horn .............................................................3-6
Tilt Wheel.....................................................3-6
Turn Signal/Multifunction Lever.........................3-7
Turn and Lane-Change Signals........................3-7
Headlamp High/Low-Beam Changer..................3-8
Flash-to-Pass.................................................3-8
Windshield Wipers..........................................3-8
Windshield Washer.........................................3-9
Rear Window Wiper/Washer...........................3-10
Cruise Control..............................................3-10
Exterior Lamps.............................................3-13
Headlamps on Reminder................................3-13
Daytime Running Lamps (DRL).......................3-14
Fog Lamps ..................................................3-15
Instrument Panel Brightness...........................3-15
Dome Lamp .................................................3-16
Accessory Power Outlet(s).............................3-16
Ashtray(s) and Cigarette Lighter......................3-17
Climate Controls............................................3-18
Climate Control System.................................3-18
Outlet Adjustment.........................................3-21
Passenger Compartment Air Filter...................3-21Warning Lights, Gages, and Indicators............3-23
Instrument Panel Cluster................................3-24
Speedometer and Odometer...........................3-25
Trip Odometer..............................................3-25
Tachometer.................................................3-25
Safety Belt Reminder Tone............................3-25
Passenger Airbag Status Indicator...................3-26
Brake System Warning Light..........................3-27
Engine Coolant Temperature Gage..................3-28
Cruise Control Light......................................3-29
Highbeam On Light.......................................3-29
Daytime Running Lamps (DRL) Indicator Light.....3-29
Fuel Gage...................................................3-30
Low Fuel Warning Light.................................3-30
Secondary Information Center (SIC).................3-31
Clock..........................................................3-32
Safety Belt Reminder Light.............................3-32
Airbag Readiness Light..................................3-32
Charging System Light..................................3-33
Anti-Lock Brake System Warning Light.............3-34
Hold Mode Light...........................................3-34
Malfunction Indicator Lamp.............................3-34
Oil Pressure Light.........................................3-37
Fog Lamp Light............................................3-38
Door Ajar Light.............................................3-38
Section 3 Instrument Panel
3-1

Service............................................................5-3
Accessories and Modifications..........................5-3
California Proposition 65 Warning.....................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specifications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling the Tank..............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood....................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Air Cleaner/Filter................................5-17
Automatic Transaxle Fluid..............................5-19
Manual Transaxle Fluid..................................5-21
Hydraulic Clutch...........................................5-21
Engine Coolant.............................................5-22
Coolant Surge Tank Pressure Cap..................5-24
Engine Overheating.......................................5-24
Cooling System............................................5-26Power Steering Fluid.....................................5-30
Windshield Washer Fluid................................5-31
Brakes........................................................5-32
Battery........................................................5-35
Jump Starting...............................................5-36
Headlamp Aiming...........................................5-39
Bulb Replacement..........................................5-40
Halogen Bulbs..............................................5-40
Headlamps..................................................5-40
Front Turn Signal and Parking Lamps..............5-42
Turn Signal Lamps (Side)..............................5-42
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-43
Replacement Bulbs.......................................5-44
Windshield Wiper Blade Replacement..............5-44
Tires..............................................................5-45
Tire Sidewall Labeling...................................5-46
Tire Terminology and Definitions.....................5-48
Inflation - Tire Pressure.................................5-51
Tire Inspection and Rotation...........................5-52
When It Is Time for New Tires.......................5-53
Buying New Tires.........................................5-54
Different Size Tires and Wheels......................5-54
Uniform Tire Quality Grading..........................5-55
Wheel Alignment and Tire Balance..................5-56
Wheel Replacement......................................5-56
Section 5 Service and Appearance Care
5-1

Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeePart D: Recommended Fluids
and Lubricants on page 6-25for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 1.48 lbs 0.67 kg
Cooling System 6.3 qt 6.0 L
Engine Oil with Filter 3.96 qt 3.75 L
Fuel Tank 11.9 gal 45.0 L
Transaxle, Automatic 6.2 qt 5.87 L
Transaxle, Manual 1.9 qt 1.8 L
Wheel Nut Torque 81 lb ft 110Y
All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this
manual. Recheck fluid level after filling.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
1.6L L4 (L91) 6Automatic and
Manual0.039-0.043 inch (1.0-1.1 mm)
5-80

Normal Maintenance Replacement Parts
Replacement parts identified below by name, part number, or specification can be obtained from your dealer.
Normal Maintenance Replacement Parts
Part GM Part NumberACDelco®Part
Number
A/C Filter 96539649 —
Engine Air Cleaner/Filter 96536694 —
Engine Oil Filter 96395221 —
Fuel Filter 96537170 —
Spark Plugs 96130723 IFR6E11
1
Windshield Wiper Blade (Hook Type)
Driver’s Side 96497155 —
Passenger’s Side 96619022 —
Rear 96301840 —
1NGK
5-81

Selecting the Right Schedule
First you will need to decide which of the two schedules
is right for your vehicle. Here is how to decide which
schedule to follow:
Short Trip/City Denition
Follow the Short Trip/City Scheduled Maintenance if any
one of these conditions is true for your vehicle:
•Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures
are below freezing.
•Most trips include extensive idling, such as frequent
driving in stop-and-go traffic.
•If the vehicle is used for delivery service, police,
taxi or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km):Engine Oil and Filter
Change (or 3 months, whichever occurs first).
Every 6,000 Miles (10 000 km):Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Passenger Compartment Air Filter
Replacement. Drive Belt(s) Inspection.
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement. Spark Plug Replacement. Cooling
System Service. EVAP System Service. PCV System
Service. Timing Belt Inspection. Brake/Clutch Fluid
Change (or 24 months, whichever occurs first).
Every 42,000 Miles (70 000 km):Engine Oil Pan Drain
Plug Washer Replacement.
Every 60,000 Miles (100 000 km):Spark Plug Wire
Replacement. Timing Belt Replacement. EVAP System
Solenoid Valve Replacement.
Every 90,000 Miles (150 000 km):Fuel Filter
Replacement.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
6-5

Long Trip/Highway Denition
Follow this scheduled maintenanceonlyif none of the
conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions will cause engine oil to break down
slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km):Engine Oil and Filter
Change (or every 12 months, whichever occurs
first). Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Passenger Compartment Air Filter
Replacement. Drive Belt(s) Inspection.
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement. Spark Plug Replacement. Cooling
System Service. EVAP System Service. PCV System
Service. Timing Belt Inspection. Brake/Clutch Fluid
Change (or 24 months, whichever occurs first).Every 60,000 Miles (100 000 km):Spark Plug Wire
Replacement. Timing Belt Replacement. EVAP System
Solenoid Valve Replacement.
Every 90,000 Miles (150 000 km):Fuel Filter
Replacement. Engine Oil Pan Drain Plug Washer
Replacement.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
Short Trip/City Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle.
SeePart B: Owner Checks and Services on page 6-18
andPart C: Periodic Maintenance Inspections on
page 6-23.
6-6