2002.5 Peugeot Boxer engine coolant

16-09-2002
The extension of the service intervals means that the engine oil level must be checked regularly: topping up of the oil between oil changes is normal. This is why the PEUGEOT network is offering you an intermediate service between regular services.
The date of this visit is not shown by the service indicator. It is to be carried out at least every 15,000 km for petrol engines and dual-fuel petrol or LPG/UNG engines; every 10,000 km for direct injection diesel engines. APeugeot dealer will carry out a quick check and top up the levels if necessary (oil, coolant, windscreen wash up
to 2 litres).If the oil level is too low there is a risk of serious damage to the engine : check the engine oil level at least every 3 000 to 5 000 km, depending on the conditions of use. This extended servicing has been made possible by modifications to our vehicles and to the lubricants:
THUS IT IS ESSENTIAL TO ONLY USE ENGINE LUBRICANTS THAT ARE APPROVED AND RECOMMENDED BY THE
MANUFACTURER.
PEUGEOT SERVICING 19

16-09-2002
Zero re-set Your PEUGEOT dealer carries out
this operation after each service.
However, if you carry out the service yourself, the re-set procedure is asfollows: ☞ switch off the ignition,
☞ press and hold the trip recorder re-set button,
☞ switch on the ignition.
The distance remaining to the nextservice flashes. ☞ Press and hold the trip distance recorder zero reset button untilthe display indicates "=0"and
the service spanner disappears.
Important: after this operation, if you
wish to disconnect the battery, lockthe vehicle and wait for at least fiveminutes, otherwise the zero re-setwill not be registered. MAINTENANCE OF PARTS SUBJECT TO WEAR AND A CHECK OF CONSUMABLES Certain essential components on your vehicle are subject to checks at specific frequencies. -
The brake fluid is to be replaced at a maximum of every 60 000 kmor every
two years;
- The coolant is to be replaced at a maximum every 120 000 kmor every 5
years for HDI / TED direct injection Diesel vehicles;
- The pollen filter must be checked at each serviceby a PEUGEOT dealer
(services and intermediate visits) or more often, depending on the environ-
ment (dust, pollution, etc.);
- For HDI turbo diesel engines with particulate emission filter , maintenance
of the filterand topping up of the additive reservoirmust be carried out
every 80 000 km by a PEUGEOT dealer;
- Replacement of the timing belt: contact a PEUGEOT dealer;
- Air bags and pretensioning parts on seat belts must be checked every
10 years ;
- The check on tyre inflation presure must be carried out cold at least once a
month .
PEUGEOT SERVICING 21

16-09-2002
PEUGEOT SERVICING27
A, B AND C SERVICE LEVELS AND THE INTERMEDIATE VISIT
: All driving conditions: Arduous conditions * According to country.
1st Level
Operations Description of operation serviceAB C Intermediate
DRAIN/REFILL- Engine oil - Bleed fuel filter (diesel) - Oil filter - Fuel filter* (petrol)REPLACE- Fuel filter element (diesel)- Air filter element- Spark plugs (petrol)- Engine oil (check + top-up) - Manual gearbox oil (check + top-up) - Battery (check + top-up) if cap is removable LEVEL- Screen wash (check + top-up)- Coolant (check + top-up) - Brake fluid (check + top-up) - Power steering fluid (check + top up according to specification) - Operation of lights and indicators - Condition of glass, headlamp and light lenses and mirrors - Horn - Windscreen washer jets - Condition of wiper blades - Condition and tension of the ancillary drive belts - Handbrake and clutch - Condition of hydraulic circuits (hoses and covers) CHECK- Condition of rubber boots and gaiters - Brake pads - Play in hubs, link rods, ball joints, flexible mountings- Shock absorbers- Rear drum brake lining wear- Condition and pressure of tyres (including spare wheel) - Emission control check as per current legislation (petrol) - Smoke opacity (diesel) - Pollen filter (according to specification) - Visual check of the whole vehicle
SERVICE*- Courtesy vehicle
ROAD TEST

16-09-2002
RECOMMENDATIONS FOR APPROVED LUBRICANTS The oils which appear in the table opposite are suitable for most pur-poses. The diagram opposite states the optimum range of viscosity depen-ding on the temperatures at whichthe oils are to be used. It is also possible to use "superior quality" synthetic oils. In the absence of semi-synthetic or
synthetic oils, oils of API SH/SJ qua-lity (for petrol engines), or CD/CFquality (for diesel engines) may beused by following the "ArduousConditions" servicing schedule,which specifies shorter intervals. Do not hesitate to ask for advice
from a PEUGEOT dealer to maintaindriving pleasure and to minimise themaintenance cost of your vehicle. For countries outside Europe, please
contact a local PEUGEOT dealer.
PEUGEOT SERVICING29
ONLY ONLY
Manual ESSO Gear Oil BVTO TA L TRANSMISSION BVGearbox 75W80 PR 9736.41 75W80
ONLY
Automatic ATF 4HP20
Gearbox PR 9736.22
Other approved products
Power steering FLUIDE DA PR 9730.A1
Brake fluid PEUGEOT DOT4 Coolant
PROCOR TM108/GLYSANTIN G33 or REVKOGEL 2000
ONLYProtection to minus 35C

16-09-2002
1 -Coolant temperature gauge.
2 - Coolant temperature warning light.
3 - Door open warning light.
4 - Speedometer.
5 - Left direction indicator.
6 - Side lights and dippedheadlamps warning light.
7 - Main beam headlamps warning light.
8 - Right direction indicator. 9 -
Rev counter.
10 - Low fuel level warning light.
11 - Fuel gauge.
12 - Brake fluid level warning light.
13 - Traction control (ASR) warning
light.
14 - Passenger air bag disarmed warning light.
15 - Trip distance recorder display
control and zero reset button. 16 -
Front air bags warning light.
17 - Anti-lock braking system (ABS) warning light.
18 - Automatic gearbox temperatureor fault warning light.
19 - Low coolant level warning light.
20 - Service indicator, oil levelgauge, automatic gearbox
display, clock and distance
recorder.
21 - Diesel engine pre-heatingwarning light.
22 - Engine oil pressure warninglight.
23 - Battery charge warning light.
24 - Clock setting button.
25 - Engine autodiagnostics warninglight.
26 - Front brake pads wear warninglight.
27 - Handbrake warning light.
28 - Water in diesel filter warning
light.
29 - Electronic immobiliser keywarning light.
LE CONTRÔLE DE MARCHE
30
PETROL-DIESEL MANUAL AND AUTOMATIC GEARBOX
INSTRUMENT PANELS

16-09-2002
Low coolant level warning light
Lighting of this warning light indicates that the coolant level is too low.
Stop immediately.
W arning: allow the engine to cool before topping up.
The cooling circuit is pressurised.Any avoid any risk of scalding, unscrew the cap by two turns to allow the pres- sure to drop. When the pressure has dropped, remove the cap and top up.
Contact a PEUGEOT dealer.
INSTRUMENTS AND CONTROLS 31
Engine oil pressure warning light This comes on for a few seconds when the ignition is switched on. Lighting of this warning light while the engine is running indicates that
the oil pressure or level is too low.
Stop immediately. If there is a lack of oil in the lubrication circuit, top it up.
Contact a PEUGEOT dealer as soon as possible.
INSTRUMENTS AND CONTROLS A warning light which comes on permanently or flashes while the engine is
running indicates an operating fault. The lighting of certain warning lights may be accompanied by a bleep and a message on the multifunction dis-
play. Do not ignore this warning: contact your PEUGEOT deal as soon aspossible.
Handbrake warning light This comes on for a few seconds when the ignition is
switched on. Lighting of this warning light indi- cates that the handbrake is applied
or has not been released correctly.Coolant temperature warning light This comes on for a few seconds when the ignition is
switched on. Lighting of this warning light indi- cates an abnormal increase in thecoolant temperature.
Stop immediately.
Contact a PEUGEOT dealer.

16-09-2002
Automatic gearbox temperature or fault warning light This comes on for a few seconds when the ignition is switched on. Lighting or flashing of this warning light while the engine is running and the vehicle is moving indicates an automatic gearbox fault or an exces-
sive automatic gearbox temperature.
Stop immediately.Allow the engine to run at idle (lever in position Nor P) until the warning light
switches off.
Contact a PEUGEOT dealer as soon as possible. Coolant temperature gauge When the needle is in zone
A, the
temperature is correct. When the needle is in zone B, the
temperature is too high.
Stop immediately.W arning: allow the engine to cool
before topping up.The cooling circuit is pressurised.Any avoid any risk of scalding, uns- crew the cap by two turns to allowthe pressure to drop. When the pressure has dropped, remove the cap and top up.
Contact a PEUGEOT dealer.
INSTRUMENTS AND CONTROLS
34
Door open warning light This comes on for a few seconds when the ignition is switched on. Lighting of this warning light indicates that one or more doors are open
or have not been closed correctly.
The warning light switches off when all of the doors are closed correctly.

16-09-2002
Automatic gearbox temperature or fault warning light This comes on for a few seconds when the ignition is switched on. Lighting or flashing of this warning light while the engine is running and the vehicle is moving indicates an automatic gearbox fault or an exces-
sive automatic gearbox temperature.
Stop immediately.Allow the engine to run at idle (lever in position Nor P) until the warning light
switches off.
Contact a PEUGEOT dealer as soon as possible. Coolant temperature gauge When the needle is in zone
A, the
temperature is correct. When the needle is in zone B, the
temperature is too high.
Stop immediately.W arning: allow the engine to cool
before topping up.The cooling circuit is pressurised.Any avoid any risk of scalding, uns- crew the cap by two turns to allowthe pressure to drop. When the pressure has dropped, remove the cap and top up.
Contact a PEUGEOT dealer.
INSTRUMENTS AND CONTROLS
34
Door open warning light This comes on for a few seconds when the ignition is switched on. Lighting of this warning light indicates that one or more doors are open
or have not been closed correctly.
The warning light switches off when all of the doors are closed correctly.