2002.5 Peugeot 307 Break check engine

09-09-2002
PEUGEOT SERVICING
The maintenance cycle of your 307 is based on level A(including the replacement of the engine oil, the oil fi lter and a set
of checks) and level Cservices [ level Aservice + workshop operations carried out every 60 000 km] in accordance with the
tables on the following pages.
So that the driving conditions and your style of driving may be taken into account, your 307 is fitted with a service indicator
which modulates the intervals for level A service:
• every 20,000 miles (30 000 km) maximum or 2 years for petrol engines,
• every 12,000 miles (20 000 km) maximum or 2 years for direct injection diesel engines,
The frequency of level Aservices specific to your vehicle will be determined by three paramet ers:
• the number of engine revolutions,
• the engine oil temperature,
• periods when the vehicle is not in use.
Depending on these three elements, the service indicator will suggest a service interval which is more or less the same
as the initial programme. Depending on the conditions of u se, one or more level Aservices may be carried out between
two level C services.
Depending on the distance recorded, your dealer may offer to ca rry out the level Cservice to avoid the visits being too close
together.
PEUGEOT SERVICING
18

09-09-2002
The extension of the service intervals means that the engine oil must be checked regularly: topping up of the oil
between two oil changes is normal.
It is for this reason, and for your complete peace of min d, that your Peugeot dealer will carry out a levels check and
topup midway between routine services, at the time or dis tance intervals specified.
This will be undertaken free of charge, provided that the maintenance of your vehicle has been carried out within
the PEUGEOT network.
At the same time, your Peugeot dealer will offer you a Peug eot safety check, for a nominal fee.
A Peugeot professional will carry out a quick check, and will top up the levels if necessary (oil up to 1 litre, coolant
and screen wash).
The date of this visit is not shown by the service indica tor.
It is to be carried out between two services .
If the oil level is too low, there is a risk of significa nt damage to the engine: check the engine oil level at le ast every
3,000 miles (5 000 km).
The extended service intervals have been made possible by develop ments to our vehicles and to the lubricants:
THUS IT IS ESSENTIAL THAT YOU USE ONLY ENGINE LUBRICANTS THAT ARE APPROVED AND RECOMMENDED BY
THE MANUFACTURER (see pages on 'Lubricants').
PEUGEOT SERVICING 19

09-09-2002
Zero reset
Your PEUGEOT dealer carries out
this operation after each service.
However, if you carry out the service
yourself, the reset procedure is as
follows: Switch off the ignition,
Press and hold the trip recorder
reset button,
Switch on the ignition.
The display begins a countdown.
When the display shows 0, release
the button; the service symbol disap
pears.
Important: after this operation, if you
wish to disconnect the battery, lock
the vehicle and wait for at least five
minutes, otherwise the zero reset
will not be registered. MAINTENANCE OF PARTS SUBJECT TO WEAR and a check of
consumables
Certain essential components on your vehicle are subject to checks a
t specific
frequencies:
The brake fluid is to be replaced at a maximum of every 36,000/40,000 miles
(60 000 km) or every two years.
The pollen filter must be checked at each serviceby a PEUGEOT dealer
(services and intermediate visits) or more often, depending on the environ
ment (dust, pollution, etc.)
Replacement of the timing belt: consult a PEUGOT dealer.
For the 2 litre HDI turbo diesel engine (110 bhp) , maintenance of the partic
ulate emission filter and topping up of the additive reservoirmust be carried
out at a maximum of every 48,000 miles (80 000 km) , by a PEUGEOT deal
er.
Air bags and pretensioning parts on seat belts must be checked every
10 years.
The check on tyre inflation pressure must be carried out cold at least once a
month.
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09-09-2002
PEUGEOT SERVICING25
A AND C SERVICE LEVELS AND THE INTERMEDIATE VISIT
Level
Operations Description of operation 1st Service
A C Intermediate
DRAIN/REFILL Engine oil Bleed fuel filter (diesel) Oil filter Fuel filter *(petrol)REPLACE Fuel filter element (diesel) Air filter element Spark plugs (petrol) Engine oil (check + topup) Manual gearbox oil (check + topup) Battery (check + topup) if cap is removableLevel Screen wash (check + topup) Coolant (check + topup) Brake fluid (check + topup) Power steering fluid (check + top up according to specification) Operation of lights and indicators Condition of glass, headlamp and light lenses and mirrors Horn Windscreen washer jets Condition of wiper blades Condition and tension of the ancillary drive belts Handbrake Condition of hydraulic circuits (hoses and covers)CHECK Condition of rubber boots and gaiters Brake pads Play in hubs, link rods, ball joints, flexible mountings Shock absorbers Rear drum brake lining wear. Condition and pressure of tyres (including spare wheel) Emission control check as per current legislation (petrol) Smoke opacity (diesel) Pollen filter (according to specification) Visual check of the whole vehicle
SERVICE* Courtesy vehicle
ROAD TEST
: All driving conditions: Arduous conditions * According to country.

09-09-2002
Instrument panel display
After switching on the ignition, three functions are shown in succession:
service indicator (see corresponding section),
engine oil level indicator,
total distance recorder (total and trip distances).
Note : the total and trip distances are displayed for 30 seconds wh en the ignition
is switched off, on opening the driver's door, as well as on locking and unlocking
the vehicle.
Engine oil level indicator
When the ignition is switched on, the engine oil level is indicated for approxi
mately 10 seconds, after the servicing information.
Maximum
Check the level using the dipstick to confirm whether the displ ay
is correct; a surplus of oil can cause damage to the engine.
Contact a PEUGEOT dealer without delay.
Minimum
Check the level with the dipstick and top it up. The figu re shown
is only correct if the vehicle has been on stable, level ground , with
the engine stopped, for 10 minutes.
Oil level gauge fault
Flashing of the segments, the square or of "min" and "max" indi
cates a fault in the oil level gauge.
There is a risk the engine will be damaged.
Contact a PEUGEOT dealer. Lighting rheostat
With the lights on,
press the button to
vary the intensity of
the lighting of the
instrument panel and
the multifunction dis
play. When the light
ing reaches the minimum (or maxi
mum) setting, release the button
then press it again to increase (or
reduce) the brightness.
As soon as the lighting is of the
required brightness, release the but
ton.
Trip recorder zero
reset
With the ignition on,
press the button.
INSTRUMENTS AND CONTROLS
34

CHECKING THE LEVELS
Oil level Check the level regularly and top
up between changes. The maxi
mum consumption is 0.5 l per
600 miles.
Check the level with the vehicle
level, engine cold, using the oil
level gauge on the instrument
panel or the dipstick.
Dipstick
There are two marks on
the dipstick:
A= maximum
Never fill past this mark.
B = minimum
To maintain the reliability
of engines and emission
control systems, the use
of additives in engine oil
is prohibited.
Oil change
According to the information given in
"PEUGEOT SERVICING".
WARNING: avoid used oil from com
ing into prolonged contact with the
skin.Viscosity selection
In all cases, the oil selected must
meet the manufacturer's require
ments.
Brake fluid level:
The level must always be between the DANGER and MAXIMUM
marks in the reservoir.
If the level drops substantially, con tact a PEUGEOT dealer immedi
ately.
Fluid change:
must be carried out according to the manufacturer's servicing
schedule.
use fluids approved by the manu facturer, which fulfil DOT4 stan
dards.
WARNING: brake fluid is harmful to
health and very corrosive. Avoid all
contact with the skin.
Cooling system
Use the fluid approved by the manu
facturer.
When the engine is warm, the tem
perature of the coolant is controlled
by the engine fan. As this fan can
operate with the ignition key
removed and because the cooling
system is pressurised, wait for at
least one hour after the engine has
stopped before carrying out any
work. Slacken the cap to the first notch to
release the pressure to prevent any
risk of scalding. When the pressure
has dropped, remove the cap and
top up the level.
Note:
the coolant does not need to
be changed.
Used oil
Do not dispose of used oil, brake
fluid or coolant into drains or into the
ground
Power steering reservoir Open the reservoir, with the
engine at ambient temperature.
The level should always be
above the MIN. mark and close to
the MAX. mark.
Windscreen wash reservoir
For best quality cleaning and for your
safety, we recommend that you use
products approved by PEUGEOT
(reservoir capacity 3.5 litres).
PRACTICAL INFORMATION
140
09-09-2002

09-09-2002
Only use products
approved by Automobiles
PEUGEOT.
To ensure best perfor
mance from components
as important as the power steering
and the braking system,
PEUGEOT selects and offers quite
specific products.
CHECKS
Battery
At the start of winter, have your bat
tery checked by a PEUGEOT dealer.
Air filter and pollen filter
Have the filter elements replaced
regularly. If you drive in dusty con
ditions, change them twice as
often.
Brake pads
Brake pad wear depends on the style
of driving, in particular for vehicles
which are used in town, over short
distances. It may be necessary to
check the thickness of the pads,
even between services.
Parking brake
Where the parking brake travel is too
great or there is a reduction in the
performance of the system, the
handbrake should be adjusted, even
between services.
Have the system checked by a
PEUGEOT dealer. Manual gearbox
This does not need an oil change.
Check the level, according to the
manufacturer's servicing schedule.
Automatic gearbox
This does not need an oil change.
Have the level checked by a
PEUGEOT dealer, according to the
manufacturer's servicing schedule.
Oil filter
Change the filter regularly, in accor
dance with the servicing schedule.
RUNNING OUT OF FUEL
(DIESEL)
If you should run out of fuel, it is
necessary to reprime the circuit:
1.4 litre HDI engine
fill the fuel tank with at least five
litres of diesel,
operate the manual repriming pump, under the bonnet, until fuel
appears in the transparent pipe
under the bonnet,
operate the starter until the engine starts.
2 litre HDI engine
fill the fuel tank with at least five litres of diesel,
operate the manual repriming pump, under the bonnet, until
you feel resistance during the
manoeuvre,
operate the starter until the engine starts.
PRACTICAL INFORMATION 141

09-09-2002
BATTERY
To charge the battery using a battery charger:
Disconnect the battery,
Follow the instructions for use given by the battery charger manufacturer,
Reconnect starting with the negative (–) terminal,
Check that the terminals and connectors are clean. If they are covered with sul
phate (white or greenish deposit), disconnect them and clean t hem.
To start the vehicle from another battery:
Connect the red cable to the positive (+) terminals of the tw o batteries,
Connect one end of the green or black cable to the negat ive (–) terminal of the
slave battery,
Connect the other end of the green or black cable to an e arth point on the bro
ken down vehicle, as far as possible from the battery,
Operate the starter, let the engine run.
Wait for the engine to return to idle, then disconnect th e cables.
PRACTICAL INFORMATION
156
Never disconnect a ter
minal when the engine
is running.
Never charge a battery without
first disconnecting the terminals.
Close the sunroof before dis
connecting the battery. If it does
not operate normally following
reconnection of the battery, you
must reinitialise the sunroof
and its safety autoreverse sys
tem (see section "Doors and
windows § Sunroof").
After every reconnection of the
battery, switch on the ignition and
wait 1 minute before starting to
allow the electronic systems to
be initialised. If slight difficulties
are experienced after this,
please contact a PEUGEOT
dealer.
It is advisable to disconnect the battery if the vehicle is not to be used
for a period of more than one month.