EAU00009
TABLE OF CONTENTS
GIVE SAFETY THE RIGHT OF WAY .................1-1
DESCRIPTION ...................................................2-1
Left view ............................................................. 2-1
Right view...........................................................2-2
Controls and instruments ................................... 2-3
INSTRUMENT AND CONTROL FUNCTIONS ....3-1
Main switch/steering lock ..................................3-1
Indicator and warning lights ..............................3-2
Speedometer unit ..............................................3-3
Self-diagnosis device ........................................3-3
Anti-theft alarm (optional) ..................................3-3
Handlebar switches ...........................................3-4
Clutch lever .......................................................3-5
Shift pedal .........................................................3-5
Brake lever ........................................................3-6
Brake pedal .......................................................3-6
Fuel tank cap .....................................................3-6
Fuel ...................................................................3-7
Fuel cock ...........................................................3-8
Starter (choke) lever ..........................................3-9
Helmet holder ....................................................3-9
Adjusting the shock absorber assemblies ....... 3-10
Sidestand ........................................................ 3-11
Ignition circuit cut-off system ........................... 3-11PRE-OPERATION CHECKS ...............................4-1
Pre-operation check list .....................................4-1
OPERATION AND IMPORTANT RIDING
POINTS................................................................5-1
Starting the engine ............................................5-1
Starting a warm engine .....................................5-2
Shifting ..............................................................5-3
Recommended shift points
(for Switzerland only) .....................................5-3
Tips for reducing fuel consumption ...................5-4
Engine break-in .................................................5-4
Parking ..............................................................5-5
PERIODIC MAINTENANCE AND MINOR
REPAIR................................................................6-1
Owner’s tool kit ..................................................6-1
Periodic maintenance and lubrication chart ......6-2
Removing and installing panels ........................6-5
Checking the spark plugs ..................................6-8
Engine oil and oil filter element .......................6-10
Cleaning the air filter element .........................6-12
Adjusting the carburetor ..................................6-14
Adjusting the engine idling speed ...................6-15
Adjusting the throttle cable free play ...............6-15
Adjusting the valve clearance .........................6-16
Tires ................................................................6-16
Spoke wheels ..................................................6-19
123
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E_5kr.book Page 1 Tuesday, September 12, 2000 4:46 PM
DESCRIPTION
2-3
2
Controls and instruments1. Clutch lever (page 3-5)
2. Left handlebar switches (page 3-4)
3. Speedometer unit (page 3-3)
4. Right handlebar switches (page 3-4)5. Brake lever (page 3-6)
6. Throttle grip (page 6-15)
7. Fuel tank cap (page 3-6)
E_5kr.book Page 3 Tuesday, September 12, 2000 4:46 PM
INSTRUMENT AND CONTROL FUNCTIONS
3-6
3
EAU00158
Brake lever The brake lever is located at the right
handlebar grip. To apply the front
brake, pull the lever toward the handle-
bar grip.
EAU00162
Brake pedal The brake pedal is on the right side of
the motorcycle. To apply the rear
brake, press down on the brake pedal.
EAU03756
Fuel tank cap To remove the fuel tank cap
Insert the key into the lock and turn it 1/4
turn clockwise. The lock will be released
and the fuel tank cap can be removed.
To install the fuel tank cap
1. Push the fuel tank cap into posi-
tion with the key inserted in the
lock.
2. Turn the key counterclockwise to
the original position, and then re-
move it.
1. Brake lever
1. Brake pedal
1. Unlock.
E_5kr.book Page 6 Tuesday, September 12, 2000 4:46 PM
INSTRUMENT AND CONTROL FUNCTIONS
3-7
3
NOTE:_ The fuel tank cap cannot be installed
unless the key is in the lock. In addition,
the key cannot be removed if the cap is
not properly installed and locked. _
EWA00032
WARNING
_ Make sure that the fuel tank cap is
properly installed before riding. _
EAU01183
Fuel Make sure that there is sufficient fuel in
the tank. Fill the fuel tank to the bottom
of the filler tube as shown in the
illustration.
EW000130
WARNING
_ l
Do not overfill the fuel tank, oth-
erwise it may overflow when the
fuel warms up and expands.
l
Avoid spilling fuel on the hot
engine.
_
EAU00185
CAUTION:_ Immediately wipe off spilled fuel
with a clean, dry, soft cloth, since
fuel may deteriorate painted surfac-
es or plastic parts. _
EAU00191
NOTE:_ If knocking (or pinging) occurs, use
gasoline of a different brand or with a
higher octane grade. _
1. Fuel tank filler tube
2. Fuel level
Recommended fuel:
Regular unleaded gasoline
with a research octane
number of 91 or higher
Fuel tank capacity:
Total amount:
11 L
Reserve amount:
3.4 L
E_5kr.book Page 7 Tuesday, September 12, 2000 4:46 PM
MOTORCYCLE CARE AND STORAGE
7-4
7
Storage Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.
ECA00014
CAUTION:_ l
Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.
l
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
_
Long-term
Before storing your motorcycle for
several months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. Turn the fuel cock lever to “ON”.
3. Drain the carburetor float cham-
bers by loosening the drain bolts;
this will prevent fuel deposits from
building up. Pour the drained fuel
into the fuel tank.
4. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
5. Perform the following steps to pro-
tect the cylinders, piston rings, etc.
from corrosion.a. Remove the spark plug caps and
spark plugs.
b. Pour a teaspoonful of engine oil
into each spark plug bore.
c. Install the spark plug caps onto the
spark plugs, and then place the
spark plugs on the cylinder head
so that the electrodes are ground-
ed. (This will limit sparking during
the next step.)
d. Turn the engine over several times
with the starter. (This will coat the
cylinder walls with oil.)
e. Remove the spark plug caps from
the spark plugs, and then install
the spark plugs and the spark plug
caps.
EWA00003
WARNING
_ To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turning
the engine over. _
E_5kr.book Page 4 Tuesday, September 12, 2000 4:46 PM
SPECIFICATIONS
8-2
8
Air filterDry type element
Fuel
Type Regular unleaded gasoline
Fuel tank capacity 11 L
Fuel reserve amount 3.4 L
Carburetor
Manufacturer MIKUNI
Model ´ quantity BDS26 ´ 1
Spark plug
Manufacturer/model NGK / CR6HSA or
DENSO / U20FSR-U
Gap 0.6–0.7 mm
Clutch typeWet, multiple-disc
Transmission
Primary reduction system Spur gear
Primary reduction ratio 3.130
Secondary reduction system Chain drive
Secondary reduction ratio 2.800
Number of drive chain
sprocket teeth (front/rear) 20/56
Transmission type Constant-mesh 5-speed
Operation Left footGear ratio
1st 2.643
2nd 1.684
3rd 1.261
4th 1.000
5th 0.821
Chassis
Frame type Double cradle
Caster angle 35°
Trail 135 mm
Tires
Fr o n t
Type Tube tire
Size 80/100-18 47P
Manufacturer/
modelCHENG SHIN / C-916
INOUE / MARBELLA NF27
Rear
Type Tube tire
Size 130/90-15 M/C 66P
Manufacturer/
modelCHENG SHIN / C-915
INOUE / MARBELLA NR31
E_5kr.book Page 2 Tuesday, September 12, 2000 4:46 PM