2001 YAMAHA XVS125 brake pads

Tires.................................................................6-15
Spoke wheels..................................................6-18
Adjusting the clutch lever free play..................6-19
Adjusting the brake lever free play...................6-20
Adjusting the brake pedal position and
free play.........................................................6-20
Adjusting the rear brake light switch................6-22
Checking the front brake pads and
rear brake shoes............................................6-22
Checking the brake fluid level..........................6-23
Changing the brake fluid..................................6-24
Drive chain slack..............................................6-25
Lubricating the drive chain...............................6-27
Checking and lubricating the cables................6-27
Checking and lubricating the brake and
shift pedals.....................................................6-28
Checking and lubricating the brake and
clutch levers...................................................6-28
Checking and lubricating the sidestand...........6-29
Checking the front fork.....................................6-29
Checking the steering......................................6-30
Checking the wheel bearings...........................6-30
Battery..............................................................6-31
Replacing the fuses.........................................6-32
Replacing the headlight bulb...........................6-33
Replacing a turn signal light bulb.....................6-35Replacing the tail/brake light bulb....................6-36
Supporting the motorcycle...............................6-37
Front wheel......................................................6-37
Rear wheel.......................................................6-39
Troubleshooting...............................................6-41
Troubleshooting chart......................................6-42
MOTORCYCLE CARE AND STORAGE.............7-1
Care...................................................................7-1
Storage..............................................................7-4
SPECIFICATIONS...............................................8-1
Specifications.....................................................8-1
Conversion table................................................8-5
CONSUMER INFORMATION..............................9-1
Identification numbers........................................9-1
Key identification number...................................9-1
Vehicle identification number.............................9-1
Model label.........................................................9-2
TABLE OF CONTENTS
789
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EAU03686
Periodic maintenance and lubrication chart
NOTE:
8The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
8From 30,000 km, repeat the maintenance intervals starting from 6,000 km.
8Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
technical skills.NO.ITEMCHECK OR MAINTENANCE JOBODOMETER READING (´1,000 km)
ANNUAL
CHECK
16121824
1
*Fuel line¥Check fuel hoses and vacuum hose for cracks or damage.ÖÖÖÖÖ
2Spark plugs¥Check condition.
¥Clean and regap.ÖÖ
¥Replace.ÖÖ
3*Valves¥Check valve clearance.
¥Adjust.ÖÖÖÖ
4Air filter element¥Clean.ÖÖ
¥Replace.ÖÖ
5Clutch¥Check operation.
¥Adjust.ÖÖÖÖÖ
6*Front brake¥Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)ÖÖÖÖÖÖ
¥Replace brake pads.Whenever worn to the limit
7*Rear brake¥Check operation and adjust brake pedal freeplay.ÖÖÖÖÖÖ
¥Replace brake shoes.Whenever worn to the limit
8*Brake hose¥Check for cracks or damage.ÖÖÖÖÖ
¥Replace. (See NOTE on page 6-4.)Every 4 years
9*Wheels¥Check runout, spoke tightness and for damage.
¥Tighten spokes if necessary.ÖÖÖÖ
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU00713
Adjusting the rear brake light
switchThe rear brake light switch, which is
activated by the brake pedal, is prop-
erly adjusted when the brake light
comes on just before braking takes
effect. If necessary, adjust the brake
light switch as follows.
Turn the adjusting nut while holding
the rear brake light switch in place.
To make the brake light come on ear-
lier, turn the adjusting nut in direction
a. To make the brake light come on
later, turn the adjusting nut in direc-
tion b.1.Rear brake light switch
2.Adjusting nut
12
b
a
EAU00720
Checking the front brake
pads and rear brake shoesThe front brake pads and the rear
brake shoes must be checked for
wear at the intervals specified in the
periodic maintenance and lubrication
chart.
EW000106
w8After adjusting the drive chain
slack or removing and
installing the rear wheel,
always check the brake pedal
free play.
8If proper adjustment cannot be
obtained as described, have a
Yamaha dealer make this
adjustment.
8After adjusting the brake pedal
free play, check the operation
of the brake light.
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EAU00727
Rear brake shoes
The rear brake is provided with a
wear indicator, which allows you to
check the brake shoe wear without
having to disassemble the brake. To
check the brake shoe wear, check
the position of the wear indicator
while applying the brake. If a brake
shoe has worn to the point that the
wear indicator reaches the wear limit
line, have a Yamaha dealer replace
the brake shoes as a set.1.Wear limit line
2.Wear indicator
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EAU03776
Checking the brake fluid
levelInsufficient brake fluid may allow air
to enter the brake system, possibly
causing it to become ineffective.
Before riding, check that the brake
fluid is above the minimum level mark
and replenish if necessary. A low
brake fluid level may indicate worn
brake pads and/or brake system
leakage. If the brake level is low, be
sure to check the brake pads for
wear and the brake system for leak-
age.1.Mimimum level mark1
EAU00725
Front brake pads
Each front brake pad is provided with
a wear indicator groove, which allows
you to check the brake pad wear
without having to disassemble the
brake. To check the brake pad wear,
check the wear indicator groove. If a
brake pad has worn to the point that
the wear indicator groove has almost
disappeared, have a Yamaha dealer
replace the brake pads as a set.1.Wear indicator groove
1
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Observe these precautions:
8When checking the fluid level,
make sure that the top of the
brake fluid reservoir is level.
8Use only the recommended qual-
ity brake fluid, otherwise the rub-
ber seals may deteriorate, caus-
ing leakage and poor braking
performance.
8Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking perfor-
mance.
8Be careful that water does not
enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vapor
lock. Recommended brake fluid:
DOT 4
8Brake fluid may deteriorate paint-
ed surfaces or plastic parts.
Always clean up spilled fluid
immediately.
8As the brake pads wear, it is nor-
mal for the brake fluid level to
gradually go down. However, if
the brake fluid level goes down
suddenly, have a Yamaha dealer
check the cause.
EAU03238
Changing the brake fluidHave a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the oil
seals of the brake master cylinder
and caliper as well as the brake hose
replaced at the intervals listed below
or whenever they are damaged or
leaking.
8Oil seals: Replace every two
years.
8Brake hose: Replace every four
years.
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2.Loosen the front wheel axle
pinch bolt, then the wheel axle.
3.Lift the front wheel off the ground
according to the procedure on
page 6-37.
4.Pull the wheel axle out, and then
remove the wheel.
ECA00048
cCDo not apply the brake after the
wheel has been removed together
with the brake disc, otherwise the
brake pads will be forced shut.1.Front wheel axle pinch bolt
2.Wheel axle
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EAU03832
To install the front wheel
1.Install the speedometer gear unit
into the wheel hub so that the
projections mesh with the slots.
2.Lift the wheel up between the
fork legs.1.Speedometer gear unit
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NOTE:
Make sure that there is enough
space between the brake pads
before inserting the brake disc and
that the slot in the speedometer gear
unit fits over the retainer on the fork
leg.3.Insert the wheel axle from the left
side.
4.Lower the front wheel so that it is
on the ground.1.Retainer
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