EAU00009
TABLE OF CONTENTS
GIVE SAFETY THE RIGHT OF WAY..................1-1
DESCRIPTION....................................................2-1
Left view.............................................................2-1
Right view..........................................................2-2
Controls and Instruments...................................2-3
INSTRUMENT AND CONTROL
FUNCTIONS........................................................3-1
Main switch/steering lock...................................3-1
Indicator lights....................................................3-2
Speedometer unit..............................................3-2
Anti-theft alarm (optional)...................................3-3
Handlebar switches............................................3-3
Clutch lever........................................................3-5
Shift pedal..........................................................3-5
Brake lever.........................................................3-5
Brake pedal........................................................3-6
Fuel tank cap.....................................................3-6
Fuel....................................................................3-7
Fuel cock............................................................3-7
Starter (choke) lever..........................................3-8
Helmet holder.....................................................3-9
Adjusting the shock absorber assemblies..........3-9
Sidestand.........................................................3-10
Ignition circuit cut-off system............................3-10PRE-OPERATION CHECKS...............................4-1
Pre-operation check list.....................................4-1
OPERATION AND IMPORTANT RIDING
POINTS................................................................5-1
Starting the engine.............................................5-1
Starting a warm engine......................................5-2
Shifting...............................................................5-3
Recommended shift points
(for Switzerland only).......................................5-3
Tips for reducing fuel consumption....................5-4
Engine break-in..................................................5-4
Parking...............................................................5-5
PERIODIC MAINTENANCE AND MINOR
REPAIR................................................................6-1
OwnerÕs tool kit..................................................6-1
Periodic maintenance and lubrication chart.......6-2
Removing and installing panels.........................6-5
Checking the spark plugs...................................6-7
Engine oil and oil filter element..........................6-9
Cleaning the air filter element..........................6-12
Adjusting the carburetor...................................6-14
Adjusting the engine idling speed....................6-14
Adjusting the throttle cable free play................6-15
Adjusting the valve clearance..........................6-15
123
456
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Tires.................................................................6-15
Spoke wheels..................................................6-18
Adjusting the clutch lever free play..................6-19
Adjusting the brake lever free play...................6-20
Adjusting the brake pedal position and
free play.........................................................6-20
Adjusting the rear brake light switch................6-22
Checking the front brake pads and
rear brake shoes............................................6-22
Checking the brake fluid level..........................6-23
Changing the brake fluid..................................6-24
Drive chain slack..............................................6-25
Lubricating the drive chain...............................6-27
Checking and lubricating the cables................6-27
Checking and lubricating the brake and
shift pedals.....................................................6-28
Checking and lubricating the brake and
clutch levers...................................................6-28
Checking and lubricating the sidestand...........6-29
Checking the front fork.....................................6-29
Checking the steering......................................6-30
Checking the wheel bearings...........................6-30
Battery..............................................................6-31
Replacing the fuses.........................................6-32
Replacing the headlight bulb...........................6-33
Replacing a turn signal light bulb.....................6-35Replacing the tail/brake light bulb....................6-36
Supporting the motorcycle...............................6-37
Front wheel......................................................6-37
Rear wheel.......................................................6-39
Troubleshooting...............................................6-41
Troubleshooting chart......................................6-42
MOTORCYCLE CARE AND STORAGE.............7-1
Care...................................................................7-1
Storage..............................................................7-4
SPECIFICATIONS...............................................8-1
Specifications.....................................................8-1
Conversion table................................................8-5
CONSUMER INFORMATION..............................9-1
Identification numbers........................................9-1
Key identification number...................................9-1
Vehicle identification number.............................9-1
Model label.........................................................9-2
TABLE OF CONTENTS
789
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DESCRIPTION
2
2-2
7.OwnerÕs tool kit(page 6-1)
8.Battery(page 6-31)
9.Air filter element(page 6-12)
10.Main switch/steering lock(page 3-1)
11.Brake pedal(page 3-6, 6-21)12.Oil filter element(page 6-9)
13.Shock absorber spring preload
adjusting ring (page 3-9)
789
10
11
12 13
Right view
5JX-9-E1 9/27/00 10:45 AM Page 9
EAU00027
INSTRUMENT AND CONTROL FUNCTIONS
3
3-1
EAU00029
Main switch/steering lockThe main switch/steering lock con-
trols the ignition and lighting systems,
and is used to lock the steering. The
various positions are described
below.
EAU00036
ON
All electrical systems are supplied
with power, and the engine can be
started. The key cannot be removed.
EAU00038
OFF
All electrical systems are off. The key
can be removed.
EAU00040
LOCK
The steering is locked, and all electri-
cal systems are off. The key can be
removed.
To lock the steering1.Turn the handlebars all the way
to the left.
2.Push the key in from the ÒOFFÓ
position, and then turn it to
ÒLOCKÓ while still pushing it.
3.Remove the key.
To unlock the steeringPush the key in, and then turn it to
ÒOFFÓ while still pushing it.
OFFON
LOCKPPUSH
IGNITION
ON
OFF
LOCK
(Parking)
.
EW000016
wNever turn the key to ÒOFFÓ or
ÒLOCKÓ while the motorcycle is
moving, otherwise the electrical
systems will be switched off,
which may result in loss of control
or an accident. Make sure that the
motorcycle is stopped before turn-
ing the key to ÒOFFÓ or ÒLOCKÓ.
EAU01590
.
(Parking)
The steering is locked, and the tail-
light and auxiliary light are on, but all
other electrical systems are off. The
key can be removed.
The steering must be locked before
the key can be turned to Ò
.Ó.
ECA00043
cCDo not use the parking position for
an extended length of time, other-
wise the battery may discharge.
1.Push.
2.Turn.
ab
5JX-9-E1 9/27/00 10:45 AM Page 11
6-3
PERIODIC MAINTENANCE AND MINOR REPAIR
6
10
*Tires¥Check tread depth and for damage.
¥Replace if necessary.
¥Check air pressure.
¥Correct if necessary.ÖÖÖÖ
11*Wheel bearings¥Check bearing for looseness or damage.ÖÖÖÖ
12*Swingarm¥Check operation and for excessive play.ÖÖÖÖ
¥Lubricate with molybdenum disulfide grease.Every 24,000km
13Drive chain¥Check chain slack.
¥Make sure that the rear wheel is properly aligned.
¥Clean and lubricate.Every 1,000 km and after washing the motorcycle
or riding in the rain.
14*Steering bearings¥Check bearing play and steering for roughness.ÖÖÖÖÖ
¥Lubricate with lithium-soap-based greaseEvery 24,000km
15*Chassis fasteners¥Make sure that all nuts, bolts and screws are properly tightened.ÖÖÖÖÖ
16Sidestand¥Check operation.
¥Lubricate.ÖÖÖÖÖ
17*Sidestand switch¥Check operation.ÖÖÖÖÖÖ
18*Front fork¥Check operation and for oil leakage.ÖÖÖÖ
19*Rear shock absorber
assemblies¥Check operation and shock absorbers for oil leakage.ÖÖÖÖ
20*Carburetor¥Check starter (choke) operation.
¥Adjust engine idling speed.ÖÖÖÖÖÖ
21Engine oil¥Change.ÖÖÖÖÖÖ NO.ITEMCHECK OR MAINTENANCE JOBODOMETER READING (´1,000 km)
ANNUAL
CHECK
16121824
5JX-9-E1 9/27/00 10:45 AM Page 32
1
2
3
4
56
7
8
9
6-30
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU00794
Checking the steeringWorn or loose steering bearings may
cause danger. Therefore, the opera-
tion of the steering must be checked
as follows at the intervals specified in
the periodic maintenance and lubrica-
tion chart.
1.Place a stand under the engine
to raise the front wheel off the
ground.
EW000115
wSecurely support the motorcycle
so that there is no danger of it
falling over.
2.Hold the lower ends of the front
fork legs and try to move them
forward and backward. If any
free play can be felt, have a
Yamaha dealer check or repair
the steering.
EAU01144
Checking the wheel bearingsThe front and rear wheel bearings
must be checked at the intervals
specified in the periodic maintenance
and lubrication chart. If there is play
in the wheel hub or if the wheel does
not turn smoothly, have a Yamaha
dealer check the wheel bearings.
5JX-9-E1 9/27/00 10:45 AM Page 59
9
EAU01039
CONSUMER INFORMATION
9-1
EAU02944
Identification numbersRecord the key identification number,
vehicle identification number and
model label information in the spaces
provided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the
vehicle is stolen.
1.KEY IDENTIFICATION
NUMBER:
2.VEHICLE IDENTIFICATION
NUMBER:
3.MODEL LABEL INFORMATION:
EAU01041
Key identification numberThe key identification number is
stamped into the key tag.
Record this number in the space pro-
vided and use it for reference when
ordering a new key.1.Key identification number
EAU01043
Vehicle identification numberThe vehicle identification number is
stamped into the steering head pipe.
Record this number in the space pro-
vided.NOTE:
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motor-
cycle with the licensing authority in
your area.1.Vehicle identification number
1
1
1
6
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