2001 YAMAHA XVS125 lock

1
2
3
4
56
7
8
9
6-20
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU00696
Adjusting the brake lever
free playThe brake lever free play should
measure 5Ð8 mm as shown.
Periodically check the brake lever
free play and, if necessary, adjust it
as follows.
1.Loosen the locknut at the brake
lever.
2.To increase the brake lever free
play, turn the adjusting bolt in
direction a. To decrease the
brake lever free play, turn the
adjusting bolt in direction b.
3.Tighten the locknut.1.Locknut
2.Adjusting bolt
c.Brake lever free play
ba
2 1
c
EW000099
w8After adjusting the brake lever
free play, check the free play
and make sure that the brake
is working properly.
8A soft or spongy feeling in the
brake lever can indicate the
presence of air in the
hydraulic system. If there is air
in the hydraulic system, have
a Yamaha dealer bleed the
system before operating the
motorcycle. Air in the
hydraulic system will diminish
the braking performance,
which may result in loss of
control and an accident.
EAU03778
Adjusting the brake pedal
position and free play
EW000104
wIt is advisable to have a Yamaha
dealer make these adjustments.Brake pedal position
The top of the brake pedal should be
positioned approximately 76.6 mm
above the top of the footrest as
shown. Periodically check the brake
pedal position and, if necessary,
adjust it as follows.
1
a
1.Footrest
a.Brake pedal position
5JX-9-E1 9/27/00 10:45 AM Page 49

6-21
1
2
3
4
56
7
8
9
PERIODIC MAINTENANCE AND MINOR REPAIR1.Loosen the locknut at the brake
pedal.
2.To raise the brake pedal, turn the
adjusting bolt in direction a. To
lower the brake pedal, turn the
adjusting bolt in direction b.
3.Tighten the locknut.
EWA00044
wAfter adjusting the brake pedal
position, the brake pedal free play
must be adjusted.
1
a 2
b
1.Locknut
2.Brake pedal position adjusting bolt
Brake pedal free play
The brake pedal free play should
measure 20Ð30 mm at the brake
pedal end. Periodically check the
brake pedal free play and, if neces-
sary, adjust it as follows.a.Brake pedal free play
a
To increase the brake pedal free
play, turn the adjusting nut at the
brake rod in direction a. To
decrease the brake pedal free play,
turn the adjusting nut in direction b.1.Brake pedal free play adjusting nut
1
b a
5JX-9-E1 9/27/00 10:45 AM Page 50

1
2
3
4
56
7
8
9
6-24
PERIODIC MAINTENANCE AND MINOR REPAIR
Observe these precautions:
8When checking the fluid level,
make sure that the top of the
brake fluid reservoir is level.
8Use only the recommended qual-
ity brake fluid, otherwise the rub-
ber seals may deteriorate, caus-
ing leakage and poor braking
performance.
8Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking perfor-
mance.
8Be careful that water does not
enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vapor
lock. Recommended brake fluid:
DOT 4
8Brake fluid may deteriorate paint-
ed surfaces or plastic parts.
Always clean up spilled fluid
immediately.
8As the brake pads wear, it is nor-
mal for the brake fluid level to
gradually go down. However, if
the brake fluid level goes down
suddenly, have a Yamaha dealer
check the cause.
EAU03238
Changing the brake fluidHave a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the oil
seals of the brake master cylinder
and caliper as well as the brake hose
replaced at the intervals listed below
or whenever they are damaged or
leaking.
8Oil seals: Replace every two
years.
8Brake hose: Replace every four
years.
5JX-9-E1 9/27/00 10:45 AM Page 53

6-25
1
2
3
4
56
7
8
9
PERIODIC MAINTENANCE AND MINOR REPAIR
2.Shift the transmission into the
neutral position.
3.Move the rear wheel by pushing
the motorcycle to locate the tight-
est portion of the drive chain,
and then measure the drive
chain slack as shown.
4.If the drive chain slack is incor-
rect, adjust it as follows. Drive chain slack:
30Ð40 mm
EAU03780
To adjust the drive chain slack
1.Loosen the brake pedal free play
adjusting nut, axle nut, and lock-
nut at each end of the swingarm.1.Brake pedal free play adjusting nut
2.Locknut
21
EAU00744
Drive chain slackThe drive chain slack should be
checked before each ride and adjust-
ed if necessary.
To check the drive chain slack
1.Place the motorcycle on a level
surface and hold it in an upright
position.NOTE:
When checking and adjusting the
drive chain slack, the motorcycle
should be positioned straight up and
there should be no weight on it.
a.Drive chain slack
a
5JX-9-E1 9/27/00 10:45 AM Page 54

1
2
3
4
56
7
8
9
6-26
PERIODIC MAINTENANCE AND MINOR REPAIR
1.Axle nut
1
2.To tighten the drive chain, turn
the adjusting nut at each end of
the swingarm in direction a. To
loosen the drive chain, turn the
adjusting nut at each end of the
swingarm in direction b, and
then push the rear wheel for-
ward.NOTE:
Using the alignment marks on each
side of the swingarm, make sure that
both adjusting nuts are in the same
position for proper wheel alignment.1.Drive chain adjusting nut
2.Alignment marks
3.Locknut
3
1
2
ba
EC000096
cCImproper drive chain slack will
overload the engine as well as
other vital parts of the motorcycle
and can lead to chain slippage or
breakage. To prevent this from
occurring, keep the drive chain
slack within the specified limits.3.Tighten both locknuts, and then
tighten the axle nut to the speci-
fied torque.
4.Adjust the brake pedal free play.
(See page 6-21 for brake pedal
free play adjustment proce-
dures.)
EW000103
wAfter adjusting the brake pedal
free play, check the operation of
the brake light.
Tightening torque:
Axle nut:
104 Nm (10.4 mákg)
5JX-9-E1 9/27/00 10:45 AM Page 55

1
2
3
4
56
7
8
9
6-36
PERIODIC MAINTENANCE AND MINOR REPAIR
2.Remove the defective bulb by
pushing it in and turning it coun-
terclockwise.
3.Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4.Install the lens by installing the
screws.
EC000108
cCDo not overtighten the screws,
otherwise the lens may break.1.Bulb
1
2
1
EAU01623
Replacing the tail/brake light
bulb1.Remove the tail/brake light lens
by removing the screws.1.Lens
2Screw (´2)
1
2.Remove the defective bulb by
pushing it in and turning it coun-
terclockwise.
3.Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4.Install the lens by installing the
screws.
EC000108
cCDo not overtighten the screws,
otherwise the lens may break.1.Bulb
5JX-9-E1 9/27/00 10:45 AM Page 65

1
2
3
4
56
7
8
9
6-40
PERIODIC MAINTENANCE AND MINOR REPAIR
5.Loosen the locknut and the drive
chain adjusting nut on both ends
of the swingarm.
6.Remove the axle nut, and then
pull the wheel axle out.
7.Push the wheel forward, and
then remove the drive chain from
the rear sprocket.NOTE:
The drive chain does not need to be
disassembled in order to remove and
install the wheel.8.Remove the wheel.1.Locknut
2.Drive chain adjusting nut
3.Wheel axle
1
32
EAU03190
To install the rear wheel
1.Insert the wheel axle from the
left-hand side, and then install
the drive chain onto the rear
sprocket.
2.Install the axle nut, and then
lower the rear wheel so that it is
on the ground.
3.Install the brake rod onto the
brake camshaft lever, and then
install the brake pedal free play
adjusting nut onto the brake rod.
4.Connect the brake torque rod to
the brake shoe plate by installing
the bolt and the nut, and then
tighten the bolt to the specified
torque.
5.Adjust the drive chain slack.
(See page 6-25 for drive chain
slack adjustment procedures.) Tightening torque:
Brake torque rod bolt:
23 Nm (2.3 mákg)
6.Tighten the axle nut to the speci-
fied torque.
7.Adjust the brake pedal position
and free play. (See page 6-20 for
brake pedal position and free
play adjustment procedures.)
EW000103
wAfter adjusting the brake pedal
free play, check the operation of
the brake light.
Tightening torque:
Axle nut:
104 Nm (10.4 mákg)
5JX-9-E1 9/27/00 10:45 AM Page 69