2001 YAMAHA XVS125 brake fluid

Tires.................................................................6-15
Spoke wheels..................................................6-18
Adjusting the clutch lever free play..................6-19
Adjusting the brake lever free play...................6-20
Adjusting the brake pedal position and
free play.........................................................6-20
Adjusting the rear brake light switch................6-22
Checking the front brake pads and
rear brake shoes............................................6-22
Checking the brake fluid level..........................6-23
Changing the brake fluid..................................6-24
Drive chain slack..............................................6-25
Lubricating the drive chain...............................6-27
Checking and lubricating the cables................6-27
Checking and lubricating the brake and
shift pedals.....................................................6-28
Checking and lubricating the brake and
clutch levers...................................................6-28
Checking and lubricating the sidestand...........6-29
Checking the front fork.....................................6-29
Checking the steering......................................6-30
Checking the wheel bearings...........................6-30
Battery..............................................................6-31
Replacing the fuses.........................................6-32
Replacing the headlight bulb...........................6-33
Replacing a turn signal light bulb.....................6-35Replacing the tail/brake light bulb....................6-36
Supporting the motorcycle...............................6-37
Front wheel......................................................6-37
Rear wheel.......................................................6-39
Troubleshooting...............................................6-41
Troubleshooting chart......................................6-42
MOTORCYCLE CARE AND STORAGE.............7-1
Care...................................................................7-1
Storage..............................................................7-4
SPECIFICATIONS...............................................8-1
Specifications.....................................................8-1
Conversion table................................................8-5
CONSUMER INFORMATION..............................9-1
Identification numbers........................................9-1
Key identification number...................................9-1
Vehicle identification number.............................9-1
Model label.........................................................9-2
TABLE OF CONTENTS
789
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EAU01114
PRE-OPERATION CHECKS
1
2
34
5
6
7
8
9
4-1
The condition of a vehicle is the ownerÕs responsibility. Vital components can start to deteriorate quickly and unexpect-
edly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leak-
age or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thor-
ough visual inspection, to check the following points before each ride.
EAU03439
Pre-operation check list
ITEMCHECKSPAGE
Fuel¥Check fuel level in fuel tank.
¥Refuel if necessary.
¥Check fuel line for leakage.3-6Ð3-7
Engine oil¥Check oil level in engine.
¥If necessary, add recommended oil to specified level.
¥Check vehicle for oil leakage.6-9Ð6-12
Front brake¥Check operation.
¥If soft or spongy, have Yamaha dealer bleed hydraulic system.
¥Check lever free play.
¥Adjust if necessary.
¥Check fluid level in reservoir.
¥If necessary, add recommended brake fluid to specified level.
¥Check hydraulic system for leakage.3-5, 6-20,
6-22Ð6-24
Rear brake¥Check operation.
¥Check pedal free play.
¥Adjust if necessary.3-6, 6-20Ð6-23
Clutch¥Check operation.
¥Lubricate cable if necessary.
¥Check lever free play.
¥Adjust if necessary.3-5, 6-19
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PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
6-2
EAU03686
Periodic maintenance and lubrication chart
NOTE:
8The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
8From 30,000 km, repeat the maintenance intervals starting from 6,000 km.
8Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
technical skills.NO.ITEMCHECK OR MAINTENANCE JOBODOMETER READING (´1,000 km)
ANNUAL
CHECK
16121824
1
*Fuel line¥Check fuel hoses and vacuum hose for cracks or damage.ÖÖÖÖÖ
2Spark plugs¥Check condition.
¥Clean and regap.ÖÖ
¥Replace.ÖÖ
3*Valves¥Check valve clearance.
¥Adjust.ÖÖÖÖ
4Air filter element¥Clean.ÖÖ
¥Replace.ÖÖ
5Clutch¥Check operation.
¥Adjust.ÖÖÖÖÖ
6*Front brake¥Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)ÖÖÖÖÖÖ
¥Replace brake pads.Whenever worn to the limit
7*Rear brake¥Check operation and adjust brake pedal freeplay.ÖÖÖÖÖÖ
¥Replace brake shoes.Whenever worn to the limit
8*Brake hose¥Check for cracks or damage.ÖÖÖÖÖ
¥Replace. (See NOTE on page 6-4.)Every 4 years
9*Wheels¥Check runout, spoke tightness and for damage.
¥Tighten spokes if necessary.ÖÖÖÖ
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PERIODIC MAINTENANCE AND MINOR REPAIR
6
6-4
22Engine oil filter element¥Replace.ÖÖÖ
23
*Front and rear brake
switches¥Check operation.ÖÖÖÖÖÖ
24Moving parts and cables¥Lubricate.ÖÖÖÖÖ
25*Lights, signals and
switches¥Check operation.
¥Adjust headlight beam.ÖÖÖÖÖÖ NO.ITEMCHECK OR MAINTENANCE JOBODOMETER READING (´1,000 km)
ANNUAL
CHECK
16121824
EAU03541
NOTE:
8The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
8Hydraulic brake service
8
Regularly check and, if necessary, correct the brake fluid level.
8
Every two years replace the internal components of the brake master cylinder and caliper, and change the brake
fluid.
8
Replace the brake hoses every four years and if cracked or damaged.
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6-23
1
2
3
4
56
7
8
9
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU00727
Rear brake shoes
The rear brake is provided with a
wear indicator, which allows you to
check the brake shoe wear without
having to disassemble the brake. To
check the brake shoe wear, check
the position of the wear indicator
while applying the brake. If a brake
shoe has worn to the point that the
wear indicator reaches the wear limit
line, have a Yamaha dealer replace
the brake shoes as a set.1.Wear limit line
2.Wear indicator
1
2
EAU03776
Checking the brake fluid
levelInsufficient brake fluid may allow air
to enter the brake system, possibly
causing it to become ineffective.
Before riding, check that the brake
fluid is above the minimum level mark
and replenish if necessary. A low
brake fluid level may indicate worn
brake pads and/or brake system
leakage. If the brake level is low, be
sure to check the brake pads for
wear and the brake system for leak-
age.1.Mimimum level mark1
EAU00725
Front brake pads
Each front brake pad is provided with
a wear indicator groove, which allows
you to check the brake pad wear
without having to disassemble the
brake. To check the brake pad wear,
check the wear indicator groove. If a
brake pad has worn to the point that
the wear indicator groove has almost
disappeared, have a Yamaha dealer
replace the brake pads as a set.1.Wear indicator groove
1
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1
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3
4
56
7
8
9
6-24
PERIODIC MAINTENANCE AND MINOR REPAIR
Observe these precautions:
8When checking the fluid level,
make sure that the top of the
brake fluid reservoir is level.
8Use only the recommended qual-
ity brake fluid, otherwise the rub-
ber seals may deteriorate, caus-
ing leakage and poor braking
performance.
8Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking perfor-
mance.
8Be careful that water does not
enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vapor
lock. Recommended brake fluid:
DOT 4
8Brake fluid may deteriorate paint-
ed surfaces or plastic parts.
Always clean up spilled fluid
immediately.
8As the brake pads wear, it is nor-
mal for the brake fluid level to
gradually go down. However, if
the brake fluid level goes down
suddenly, have a Yamaha dealer
check the cause.
EAU03238
Changing the brake fluidHave a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the oil
seals of the brake master cylinder
and caliper as well as the brake hose
replaced at the intervals listed below
or whenever they are damaged or
leaking.
8Oil seals: Replace every two
years.
8Brake hose: Replace every four
years.
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1
2
3
4
5
67
8
9
7-2
MOTORCYCLE CARE AND STORAGE
8Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abra-
sive cleaning products, sol-
vent or thinner, fuel (gasoline),
rust removers or inhibitors,
brake fluid, antifreeze or elec-
trolyte.
8Do not use high-pressure
washers or steam-jet cleaners
since they cause water seep-
age and deterioration in the
following areas: seals (of
wheel and swingarm bearings,
fork and brakes), electric com-
ponents (couplers, connec-
tors, instruments, switches
and lights), breather hoses
and vents.8For motorcycles equipped
with a windshield: Do not use
strong cleaners or hard
sponges as they will cause
dulling or scratching. Some
cleaning compounds for plas-
tic may leave scratches on the
windshield. Test the product
on a small hidden part of the
windshield to make sure that it
does not leave any marks. If
the windshield is scratched,
use a quality plastic polishing
compound after washing.
After normal useRemove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottle-
brush for hard-to-reach areas.
Stubborn dirt and insects will come
off more easily if the area is covered
with a wet cloth for a few minutes
before cleaning.After riding in the rain, near the sea
or on salt-sprayed roadsSince sea salt or salt sprayed on
roads during winter are extremely
corrosive in combination with water,
carry out the following steps after
each ride in the rain, near the sea or
on salt-sprayed roads.NOTE:
Salt sprayed on roads in the winter
may remain well into spring.1.Clean the motorcycle with cold
water and a mild detergent, after
the engine has cooled down.
ECA00012
cCDo not use warm water since it
increases the corrosive action of
the salt.2.After drying the motorcycle,
apply a corrosion protection
spray on all metal, including
chrome- and nickel-plated, sur-
faces to prevent corrosion.
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SPECIFICATIONS
8-3
8
Maximum load*183 kg
Air pressure (cold tire)
up to 90 kg load*
Front
175 kPa (1.75 kg/cm
2, 1.75 bar)
Rear
200 kPa (2.00 kg/cm
2, 2.00 bar)
90 kg loadÐmaximum
load*
Front
225 kPa (2.25 kg/cm
2, 2.25 bar)
Rear
225 kPa (2.25 kg/cm
2, 2.25 bar)
*Total weight of rider, passenger, cargo and accessories
Wheels
Front
TypeSpoke wheel
Size18 ´1.60
Rear
TypeSpoke wheel
Size15 M/C ´MT 3.00
Brakes
Front
TypeSingle disc brake
OperationRight hand
FluidDOT 4Rear
TypeDrum brake
OperationRight foot
Suspension
Front
TypeTelescopic fork
Rear
TypeSwingarm
Shock absorber/spring
Front
TypeCoil spring / oil damper
Rear
TypeCoil spring / oil damper
Wheel travel
Front140 mm
Rear100 mm
Electrical system
Ignition systemTransistorized coil ignition
(digital)
Charging system
TypeA.C. magneto
Standard output14 V, 23 A @ 5,000 r/min
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