2001 YAMAHA TMAX light

6-20
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
EC000082
cC8Make sure that the air filter ele-
ment is properly seated in the
air filter case.
8The engine should never be
operated without the air filter
element installed, otherwise
the pistons and/or cylinders
may become excessively
worn.6. Install the air filter case cover by
installing the screws.
7. Install the windshield and the
cowling. 4. Lightly tap the air filter element to
remove most of the dust and dirt,
and then blow the remaining dirt
out with compressed air as
shown. If the air filter element is
damaged, replace it.
5. Insert the air filter element into
the air filter case.
1
1. Air filter element
5GJ-9-EV 5/26/01 11:04 AM Page 61

6-34
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
1
EAU03875
Replacing the fusesThe main fuse box is located beside
the battery and can be accessed as
follows:
1. Open the seat. (See page 3-9 for
seat opening and closing proce-
dures.)
2. Remove the battery cover. (See
page 6-32 for battery cover
removal procedures.)1. Battery
12
3
3. Disconnect the negative battery
lead, and then lift the battery as
shown.
The fuse box, which contains the
fuses for the individual circuits, is
located under the battery cover and
can be accessed as follows:
1. Open the seat. (See page 3-9 for
seat opening and closing proce-
dures.)
2. Remove the battery cover by
removing the screws.1. Negative battery lead
2. Main fuse box
3. Fuse box
If a fuse is blown, replace it as fol-
lows.
1. Turn the key to “OFF” and turn
off the electrical circuit in ques-
tion.
2. Remove the blown fuse, and
then install a new fuse of the
specified amperage.
6
12345
1. Signaling system fuse
2. Headlight fuse
3. Ignition fuse
4. Radiator fan fuse
5. Clock fuse
6. Spare fuse (×2)
5GJ-9-EV 5/26/01 11:04 AM Page 75

6-35
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
EC000103
cCDo not use a fuse of a higher
amperage rating than recommend-
ed to avoid causing extensive
damage to the electrical system
and possibly a fire.3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system. Specified fuses:
Main fuse: 30 A
Signaling system fuse: 15 A
Headlight fuse: 15 A
Ignition fuse: 10 A
Radiator fan fuse: 15 A
Clock fuse: 10 A
1
2
EAU03874
Replacing a headlight bulbThis scooter is equipped with quartz
bulb headlights. If a headlight bulb
burns out, replace it as follows.
1. Disconnect the headlight cou-
pler, and then remove the head-
light bulb cover.1. Headlight coupler
2. Headlight bulb cover
2. Unhook the headlight bulb holder
as shown, and then remove the
defective bulb.
a
1
1. Headlight bulb holder
a. Unhook.
5GJ-9-EV 5/26/01 11:04 AM Page 76

6-36
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
EC000105
cCDo not touch the glass part of the
headlight bulb to keep it free from
oil, otherwise the transparency of
the glass, the luminosity of the
bulb, and the bulb life will be
adversely affected. Thoroughly
clean off any dirt and fingerprints
on the headlight bulb using a cloth
moistened with alcohol or thinner.4. Install the bulb cover, and then
connect the coupler.
5. Have a Yamaha dealer adjust
the headlight beam if necessary.
EW000119
wHeadlight bulbs get very hot.
Therefore, keep flammable prod-
ucts away from a lit headlight bulb,
and do not touch the bulb until it
has cooled down.3. Place a new bulb into position,
and then secure it with the bulb
holder.
a
a. Do not touch this area.
EAU03087
TroubleshootingAlthough Yamaha motorcycles
receive a thorough inspection before
shipment from the factory, trouble
may occur during operation. Any
problem in the fuel, compression, or
ignition systems, for example, can
cause poor starting and loss of
power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your scooter
require any repair, take it to a
Yamaha dealer, whose skilled techni-
cians have the necessary tools,
experience, and know-how to service
the scooter properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life
and can lead to expensive repair
bills.
5GJ-9-EV 5/26/01 11:04 AM Page 77

7-2
SCOOTER CARE AND STORAGE
1
2
3
4
5
67
8
9 8Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abra-
sive cleaning products, sol-
vent or thinner, fuel (gasoline),
rust removers or inhibitors,
brake fluid, antifreeze or elec-
trolyte.
8Do not use high-pressure
washers or steam-jet cleaners
since they cause water seep-
age and deterioration in the
following areas: seals (of
wheel and swingarm bearings,
fork and brakes), electric com-
ponents (couplers, connec-
tors, instruments, switches
and lights), breather hoses
and vents.8For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning
compounds for plastic may
leave scratches on the wind-
shield. Test the product on a
small hidden part of the wind-
shield to make sure that it
does not leave any marks. If
the windshield is scratched,
use a quality plastic polishing
compound after washing.
After normal useRemove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottle-
brush for hard-to-reach areas.
Stubborn dirt and insects will come
off more easily if the area is covered
with a wet cloth for a few minutes
before cleaning.After riding in the rain, near the sea
or on salt-sprayed roadsSince sea salt or salt sprayed on
roads during winter are extremely
corrosive in combination with water,
carry out the following steps after
each ride in the rain, near the sea or
on salt-sprayed roads.NOTE:
Salt sprayed on roads in the winter
may remain well into spring.1. Clean the scooter with cold water
and a mild detergent after the
engine has cooled down.
ECA00012
cCDo not use warm water since it
increases the corrosive action of
the salt.2. Apply a corrosion protection
spray on all metal, including
chrome- and nickel-plated, sur-
faces to prevent corrosion.
5GJ-9-EV 5/26/01 11:04 AM Page 83

High-speed riding
Front 225 kPa (2.25 kg/cm
2, 2.25 bar)
Rear 250 kPa (2.50 kg/cm2, 2.50 bar)
* Total weight of rider, passenger, cargo and accessories
Wheels
Front
Type Cast wheel
Size 14 M/C ×MT3.50
Rear
Type Cast wheel
Size 14 M/C ×MT4.50
Brakes
Front
Type Single disc brake
Operation Right hand
Fluid DOT 4
Rear
Type Single disc brake
Operation Left hand
Fluid DOT 4Suspension
Front Telescopic fork
Rear Swingarm
Spring/shock absorbers
Front Coil spring/oil damper
Rear Coil-gas spring/oil damper
Wheel travel
Front 120 mm
Rear 120 mm
Electrical
Ignition system Transistorized coil ignition
(digital)
Charging system
Type A.C. magneto
Standard output 14 V, 310W @ 5,000 r/min
Battery
Type GT9B-4
Voltage, capacity 12 V, 8 Ah
Headlight bulb typeHalogen bulb
Bulb voltage, wattage ×quantity
Headlight 12 V, 60/55 W ×1
12 V, 55 W ×1
SPECIFICATIONS
1
2
3
4
5
6
78
9
8-3
5GJ-9-EV 5/26/01 11:04 AM Page 90

8-4
SPECIFICATIONS
1
2
3
4
5
6
78
9
Tail/brake light 12 V, 5/21 W ×2
Front turn signal light 12 V, 5/21 W ×2
Rear turn signal light 12 V, 21 W ×2
Auxiliary light 12 V, 5 W ×2
License plate light 12 V, 5 W ×1
Meter lighting 12 V, 1.7 W ×3
High beam indicator light 12 V, 1.7 W ×1
Oil change indicator light 12 V, 1.7 W ×1
Turn indicator light 12 V, 3.4 W ×2
Fuses
Main fuse 30 A
Signaling system fuse 15 A
Headlight fuse 15 A
Ignition fuse 10 A
Radiator fan fuse 15 A
Clock fuse 10 A
5GJ-9-EV 5/26/01 11:04 AM Page 91

INDEX
F
Front and rear brake levers ...................6-25
Front and rear brake pads, checking.....6-26
Front fork, checking ...............................6-30
Fuel .........................................................3-9
Fuel consumption, tips for reducing ........5-3
Fuel gauge ..............................................3-4
Fuel tank cap ...........................................3-8
Fuses, replacing ....................................6-34
H
Handlebar switches .................................3-6
Pass switch ...........................................3-6
Dimmer switch ......................................3-6
Turn signal switch .................................3-6
Horn switch ...........................................3-6
Engine stop switch ................................3-7
Start switch ...........................................3-7
Headlight bulb, replacing .......................6-35
Helmet holder ........................................3-11
I
Identification numbers .............................9-1
Ignition circuit cut-off system .................3-13
Indicator lights .........................................3-2
Turn signal indicator lights ....................3-3
High beam indicator light ......................3-3
Oil change indicator light ......................3-2
V-belt replacement indicator light .........3-3
K
Key identification number ........................9-1
M
Main switch/steering lock ........................3-1
Model label ..............................................9-2
P
Parking ....................................................5-4
Part locations...........................................2-1
Periodic maintenance and lubrication
chart ......................................................6-3
Pre-operation check list ...........................4-1
R
Rider backrest, adjusting .......................3-10
S
Safe-riding points ....................................1-2
Seat .........................................................3-9
Sidestand ..............................................3-12
Self-diagnosis device ..............................3-6
Spark plugs, checking .............................6-9
Specifications ..........................................8-1
Speedometer unit ....................................3-3
Starting the engine ..................................5-1
Starting off ...............................................5-2
Steering, checking .................................6-31
Storage ....................................................7-4
Storage compartments ..........................3-12
T
Throttle cable free play, adjusting .........6-22
Throttle grip and cable, checking and
lubricating ...........................................6-29
Tires ......................................................6-23
A
Acceleration and deceleration .................5-2
Air filter element, cleaning .....................6-19
Anti-theft alarm (optional) ........................3-5
B
Battery ...................................................6-32
Brake fluid level, checking .....................6-27
Brake fluid, changing .............................6-28
Brake lever (front)....................................3-7
Brake lever (rear) ....................................3-8
Brake levers, lubricating ........................6-28
Braking ....................................................5-3
C
Carburetors, adjusting ...........................6-21
Care.........................................................7-1
Centerstand and sidestand, checking
and lubricating ....................................6-30
Chain drive oil........................................6-16
Clock .......................................................3-5
Conversion table .....................................8-5
Coolant ..................................................6-17
Coolant temperature gauge.....................3-4
Cowlings and panels, removing and
installing ................................................6-6
E
Engine break-in .......................................5-4
Engine idling speed ...............................6-21
Engine oil and oil filter cartridge ............6-12
5GJ-9-EV 5/26/01 11:04 AM Page 96