2001 YAMAHA SUPERJET warning

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Pre-operation checks
Pre-operation check list
Before operating this watercraft, perform the checks in the following check list. See the
accompanying text in this chapter for details on how to perform the checks.
WARNING@If any item in the pre-operation check list is not working properly, have it inspected
and repaired before operating the watercraft, otherwise an accident could occur.
@
NOTE:@Pre-operation checks should be made thoroughly each time the watercraft is used. This pro-
cedure can be completed in a short time. It is worth the time spent to assure safety and reli-
ability.
@
ITEM ROUTINE PAGE
Engine compar tment Remove hood, ventilate fuel vapors and check
electrical connections3-6
Bilge Check for water and fuel residue and remove if
necessary3-7
Throttle Check that throttle lever springs back 3-10
Steering system Check for proper steering system operation 3-10
Fuel Check fuel level and add if necessary
Check hoses and tank for leakage3-6
Water separator Check for water and drain if necessary 3-7
Battery Check electrolyte level and battery condition 3-8
Hood Check that hood latches are secured 2-3
Hull/Deck Check hull for cracks or other damage —
Jet unit Check for debris and remove if necessary 3-11
Fire extinguisher Check condition and replace if necessary 3-9
Engine shut-off cord Check condition and replace if frayed or broken 3-11
Switches Check start switch, engine stop switch and
engine shut-off switch for proper operation when
watercraft is in the water 3-12
Cooling water pilot outlet Check that water is discharged while engine is
running and watercraft is in the water3-12
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Pre-operation check points
Engine compartment
Ventilate the engine compartment, before
each use. To ventilate the engine compart-
ment, lift the steering pole and support it
with the stopper pin, then remove the hood.
Put the hood aside for a few minutes to allow
any fuel vapors to escape. Also, check for
loose electrical connections.
WARNING@Failure to ventilate the engine compart-
ment could result in fire or explosion. Do
not start the engine if there is a fuel leak
or loose electrical connection.
@
EJU00427
Fuel system
Check the fuel system for leakage, cracks or
malfunctions before each use. (See page 4-10
for check points and correct procedures.)
1. Remove the fuel tank filler cap to release
any pressure that might have built up in
the fuel tank.
2. Remove the hood, and then check the
fuel level in the tank. Replenish if neces-
sary. (See page 3-4 for filling instruc-
tions.)
3. Close the fuel tank filler cap securely.
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Battery
Check the battery condition and the elec-
trolyte level. Check that the battery leads are
tightened securely and there is no corrosion
on the battery terminals.
WARNING@The battery must always be fully charged
and in good condition. Loss of battery
power may leave you stranded. Never
operate the watercraft if the battery does
not have sufficient power to start the
engine or if it shows any other signs of
decreased power.
@
Make sure that the breather hose is prop-
erly connected and that it is not damaged or
obstructed.
Make sure that the battery is securely
held in place.
1
Positive (+): Red lead
2
Negative (–): Black lead
3
Breather hose
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Throttle
Squeeze and release the throttle lever
several times to make sure that there is no
hesitation in its travel. It should be smooth
over the complete range, and spring back to
the idle position when released.
WARNING
Before starting the engine, always check
the operation of the throttle lever. It
should move smoothly through its full
range of operation, and should spring
back to the idle position when released.
EJU00448
Steering system
Check for looseness in the handlebars.
Turn them as far as possible to the right and
left to make sure that operation is smooth
and unrestricted throughout the whole
range. Make sure that the jet thrust nozzle
also changes directions as the handlebars
are turned, and that there is no free play
between the handlebars and the jet thrust
nozzle.
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Steering pole
Check for looseness in the steering pole.
Move it up and down to make sure operation
is smooth and unrestricted throughout the
whole range. Make sure the steering pole
does not have any side play.
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Jet unit
Carefully check the jet intake for weeds,
debris, or anything else that might restrict
the intake of water. If the intake is clogged,
cavitation could occur, reducing jet thrust,
and possibly damaging the jet pump. In
some cases, the engine may overheat
because of lack of cooling water, and dam-
age to the engine could result. Engine cool-
ing water is fed to the engine by the jet
pump. (See page 5-3 for jet intake cleaning
procedures).
WARNING@●Keep away from intake grate while
engine is on. Items such as long hair,
loose clothing, or PFD straps can
become entangled in moving parts
resulting in severe injury or drowning.
●Stop the engine and remove the clip
from the engine shut-off switch before
removing any debris or weeds which
may have collected around the jet
intake.
@
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Engine shut-off cord (lanyard)
Check that the engine shut-off cord is not
frayed or broken. If the cord is damaged,
replace it; never try to repair it or tie it
together.
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Operation
WARNING@Before operating your watercraft,
become familiar with all controls. Con-
sult your Yamaha dealer about any con-
trols or functions you do not fully
understand. Failure to understand how
controls work could cause an accident or
prevent you from avoiding an accident.
@
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Engine break-in
The engine break-in period is essential to
allow the various components of the engine
to wear and polish themselves to the correct
operating clearances. This ensures proper
performance and promotes longer compo-
nent life.
CAUTION:@●For the first 5 hours or 2 tankfuls of
operation, premix fuel and oil in a 25:1
ratio.
●After break-in, premix fuel and oil in a
50:1 ratio for normal operation.
@
1. Launch the watercraft and start the
engine, and then board the watercraft.
2. Run the engine at the lowest possible
speed for 5 minutes.
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Starting the engine
WARNING@Never start the engine or let it run for any
length of time in an enclosed area.
Exhaust fumes contain carbon monox-
ide, a colorless, odorless gas that may
cause loss of consciousness and death
within a short time. Always operate the
watercraft in an open area.
@
1. Launch the watercraft in water free from
weeds and debris and at least 60 cm
(2 ft) deep.
WARNING@Never operate in water that is less than
60 cm (2 ft) deep, otherwise you increase
your chance of hitting a submerged
object, which could result in injury.
@
CAUTION:@Never operate in water that is less than
60 cm (2 ft) deep, otherwise pebbles or
sand could be sucked into the jet intake,
causing impeller damage or engine over-
heating.
@
2. Turn the fuel cock knob to the “ON” posi-
tion.
NOTE:@Before starting the watercraft after it has
been sitting, remove the fuel tank filler cap
to release any built-up pressure in the tank
due to fuel expansion.
@
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3. Attach the clip 1 to the engine shut-off
switch 2. Also, attach the engine shut
off cord 3 to your wrist.
WARNING@Check that the engine shut-off cord is not
frayed or broken, and keep it free from
the handlebars so the engine stops if the
operator falls off. The engine shut-off
cord may not pull free if wrapped around
the handlebars when the operator falls
off, allowing the watercraft to continue to
run and cause an accident.
@
NOTE:@It is not possible to start the engine with the
clip removed from the engine shut-off
switch.
@
4. Pull and hold the choke knob all the way
out.
NOTE:@The choke should not be used when the
engine is warm.
@
5. While lightly squeezing the throttle lever,
push the start switch.
WARNING@On this watercraft, the engine is con-
nected directly to the jet pump. Starting
the engine immediately generates some
thrust. Apply only enough throttle to
keep the engine running.
@
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