PERIODIC MAINTENANCE AND MINOR REPAIR
OwnerÕs tool kit.......................................................6-1
Periodic maintenance and lubrication chart............6-3
Removing and installing cowlings and panel..........6-6
Checking the spark plug.......................................6-12
Engine oil..............................................................6-14
Final gear oil.........................................................6-17
Coolant..................................................................6-18
Air filter and V-belt case air filter elements...........6-20
Air flow louver.......................................................6-22
Tires......................................................................6-23
Wheels..................................................................6-25
Adjusting the front and rear brake lever
free play..............................................................6-25
Checking the front and rear brake pads................6-26
Checking the brake fluid level...............................6-27
Changing the brake fluid.......................................6-28
Checking and lubricating the cables.....................6-28
Lubricating the front and rear brake levers...........6-28
Checking and lubricating the
centerstand and sidestand..................................6-29
Checking the front fork..........................................6-29
Checking the steering...........................................6-30
Checking the wheel bearings................................6-31
Removing the battery cover..................................6-31Battery...................................................................6-31
Replacing the fuses..............................................6-33
Replacing a headlight bulb....................................6-34
Replacing a front turn signal light bulb..................6-35
Replacing a rear turn signal light bulb...................6-36
Replacing a tail/brake light bulb............................6-37
Replacing the license plate light bulb....................6-37
Troubleshooting....................................................6-38
Troubleshooting charts.........................................6-39
6
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6-35
PERIODIC MAINTENANCE AND MINOR REPAIR
1
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3
4
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7
8
9
5.Place a new bulb into position,
and then secure it with the bulb
holder.
EC000105
cCDo not touch the glass part of the
headlight bulb to keep it free from
oil, otherwise the transparency of
the glass, the luminosity of the
bulb, and the bulb life will be
adversely affected. Thoroughly
clean off any dirt and fingerprints
on the headlight bulb using a cloth
moistened with alcohol or thinner.6.Install the bulb cover, and then
connect the headlight coupler.
7.Install the panel.
8.Have a Yamaha dealer adjust
the headlight beam if necessary.
a
a.Do not touch this area.
EAU03111
Replacing a front turn signal
light bulb1.Place the scooter on the center-
stand.
2.Remove panel A. (See page
6-11 for panel removal and
installation procedures.)
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6-36
PERIODIC MAINTENANCE AND MINOR REPAIR
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2
3
4
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9
1
3.Remove the socket (together
with the turn signal light bulb) by
turning it counterclockwise.
4.Remove the defective bulb by
pushing it in and turning it coun-
terclockwise.
5.Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
6.Install the socket (together with
the bulb) by turning it clockwise.
7.Install the panel.1.Socket
EAU03618
Replacing a rear turn signal
light bulb1.Place the scooter on the center-
stand.
2.Remove cowling C. (See page
6-10 for cowling removal and
installation procedures.)
1
1.Socket3.Remove the socket (together
with the bulb) by turning it coun-
terclockwise.
4.Remove the defective bulb by
pulling it out.
5.Insert a new bulb into the socket.
6.Install the socket (together with
the bulb) by turning it clockwise.
7.Install the cowling.
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 79
Wheels
Front
TypeCast wheel
Size12 ´MT2.75
Rear
TypeCast wheel
Size12 ´MT3.50
Brakes
Front
TypeSingle disc brake
OperationRight hand
FluidDOT 4
Rear
TypeSingle disc brake
OperationLeft hand
FluidDOT 4
Suspension
FrontTelescopic fork
RearUnit swingSpring/shock absorbers
FrontCoil spring/oil damper
RearCoil spring/oil damper
Wheel travel
Front100 mm
Rear90 mm
Electrical
Ignition systemTransistorized coil ignition
(digital)
Charging system
TypeA.C. magneto
Standard output14 V, 19.5 A @ 5,000 r/min
Battery
TypeGT7B-4
Voltage, capacity12 V, 6.5 AH
Headlight bulb typeHalogen bulb
Bulb voltage, wattage ´quantity
Headlight12 V, 60/55 W ´1
12 V, 55 W ´1
Tail/brake light12 V, 5/21 W ´2
Front turn signal light12 V, 21 W ´2
Rear turn signal light12 V, 16 W ´2
SPECIFICATIONS
1
2
3
4
5
6
78
9
8-3
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 94
INDEX
F
Final gear oil..........................................6-17
Front and rear brake lever free play,
adjusting.............................................6-25
Front and rear brake pads, checking.....6-26
Front fork, checking...............................6-29
Fuel.......................................................3-10
Fuel consumption, tips for reducing........5-4
Fuel gauge..............................................3-4
Fuel tank cap...........................................3-9
Fuses, replacing....................................6-33
H
Handlebar switches.................................3-5
Pass switch.........................................3-5
Dimmer switch....................................3-5
Turn signal switch...............................3-6
Horn switch.........................................3-6
Light switch.........................................3-6
Headlight variations............................3-7
Engine stop switch..............................3-8
Start switch.........................................3-8
Headlight bulb, replacing.......................6-34
I
Identification numbers.............................9-1
Ignition circuit cut-off system.................3-15
Indicator lights.........................................3-2
Oil change indicator light....................3-2
High beam indicator light....................3-2
Turn signal indicator lights..................3-2
K
Key identification number........................9-1
L
License plate light bulb, replacing.........6-37
M
Main switch/steering lock........................3-1
Model label..............................................9-2
P
Parking....................................................5-5
Part locations...........................................2-1
Periodic maintenance and lubrication
chart......................................................6-3
Pre-operation check list...........................4-1
R
Rider seat..............................................3-11
Rider seat, adjusting..............................3-12
S
Safe-riding points....................................1-2
Self-diagnosis device..............................3-3
Shock absorber assemblies, adjusting..3-14
Sidestand..............................................3-15
Spark plug, checking.............................6-12
Specifications..........................................8-1
Speedometer unit....................................3-3
Starting off...............................................5-2
Starting the engine..................................5-1
Steering, checking.................................6-30
Storage....................................................7-4
A
Acceleration and deceleration.................5-3
Air filter and V-belt case air filter
elements, cleaning..............................6-20
Air flow louver........................................6-22
Anti-theft alarm (optional)........................3-4
B
Battery...................................................6-31
Battery cover, removing........................6-31
Brake fluid level, checking.....................6-27
Brake fluid, changing.............................6-28
Brake lever (front)....................................3-8
Brake lever (rear)....................................3-8
Brake levers, lubricating........................6-28
Braking....................................................5-3
C
Cables, checking and lubricating...........6-28
Care.........................................................7-1
Catalytic converter.................................3-10
Centerstand and sidestand, checking
and lubricating....................................6-29
Clock.......................................................3-5
Conversion table.....................................8-5
Coolant..................................................6-18
Coolant temperature gauge.....................3-4
Cowlings and panel, removing and
installing................................................6-6
E
Engine break-in.......................................5-4
Engine oil...............................................6-14
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 100
Storage compartments..........................3-12
T
Tail/brake light bulb, replacing...............6-37
Tires......................................................6-23
Tool kit.....................................................6-1
Troubleshooting.....................................6-38
Troubleshooting charts..........................6-39
Turn signal light bulb (front), replacing..6-35
Turn signal light bulb (rear), replacing...6-36
V
Vehicle identification number..................9-1
W
Wheel bearings, checking.....................6-31
Wheels..................................................6-25
INDEX
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