EAU00026
DESCRIPTION
12
3
4
5
6
7
8
9
2-1
1.Rear storage compartment (page 3-13)
2.Grab bar (Page 5-2)
3.Shock absorber spring preload
adjusting ring (page 3-14)
4.Air filter element(page 6-20)5.V-belt case air filter element(page 6-21)
6.Centerstand (page 6-29)
7.Sidestand (page 3-15, 6-29)
8.Fuel tank cap (page 3-9)
12
3
4 5 6 7
8
Left view
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 12
INSTRUMENT AND CONTROL FUNCTIONSMain switch/steering lock....................................................................3-1
Indicator lights....................................................................................3-2
Speedometer unit...............................................................................3-3
Self-diagnosis device .........................................................................3-3
Anti-theft alarm (optional)...................................................................3-4
Fuel gauge..........................................................................................3-4
Coolant temperature gauge................................................................3-4
Clock...................................................................................................3-5
Handlebar switches............................................................................3-5
Front brake lever................................................................................3-8
Rear brake lever.................................................................................3-8
Fuel tank cap......................................................................................3-9
Fuel...................................................................................................3-10
Catalytic converter............................................................................3-10
Rider seat.........................................................................................3-11
Adjusting the rider seat.....................................................................3-12
Storage compartments.....................................................................3-12
Adjusting the shock absorber assemblies........................................3-14
Sidestand..........................................................................................3-15
Ignition circuit cut-off system............................................................3-15
3
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 15
3-9
INSTRUMENT AND CONTROL FUNCTIONS
1
23
4
5
6
7
8
9
1
2
EAU03090
Fuel tank capTo open the fuel tank cap
1.Open the lid by sliding the lever
forward, and then pull the lever
up.1.Lid
2.Lever
1
2.Insert the key into the lock and
turn it clockwise. The lock will be
released and the fuel tank cap
can be removed.1.Fuel tank cap
To install the fuel tank cap
1.Align the match marks, insert the
fuel tank cap into the tank open-
ing, and then push down on the
cap.
2.Turn the key counterclockwise to
the original position, and then
remove it.
3.Close the lid.
EWA00028
wBe sure the cap is properly
installed and locked in place
before riding the scooter.
1
1.Match marks
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 24
3-10
INSTRUMENT AND CONTROL FUNCTIONS
1
23
4
5
6
7
8
9
EAU00185
cCImmediately wipe off spilled fuel
with a clean, dry, soft cloth, since
fuel may deteriorate painted sur-
faces or plastic parts.
EAU03626
NOTE:
If knocking (or pinging) occurs, use
gasoline of a different brand or with a
higher octane grade.
Recommended fuel:
Regular unleaded gasoline with
a research octane number of 91
or higher
Fuel tank capacity (Total amount):
12 L
EAU03098
Catalytic converterThis scooter is equipped with a cat-
alytic converter in the muffler.
EW000128
wThe exhaust system is hot after
operation. Make sure that the
exhaust system has cooled down
before doing any maintenance
work.
1
2
EAU01183
FuelMake sure that there is sufficient fuel
in the tank. Fill the fuel tank to the
bottom of the filler tube as shown in
the illustration.
EW000130
w8Do not overfill the fuel tank,
otherwise it may overflow
when the fuel warms up and
expands.
8Avoid spilling fuel on the hot
engine.1.Filler tube
2.Fuel level
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 25
7
SCOOTER CARE AND STORAGE
7-4
StorageShort-term
Always store your scooter in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.
ECA00015
cC8Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity
to seep in and cause rust.
8To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your scooter for sever-
al months:
1.Follow all the instructions in the
ÒCareÓ section of this chapter.
2.Drain the carburetor float cham-
ber by loosening the drain bolt;
this will prevent fuel deposits
from building up. Pour the
drained fuel into the fuel tank.
3.Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
4.Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.a.Remove the spark plug cap and
spark plug.
b.Pour a teaspoonful of engine oil
into the spark plug bore.
c.Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d.Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e.Remove the spark plug cap from
the spark plug, and then install
the spark plug and the spark
plug cap.
EWA00003
wTo prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turn-
ing the engine over.
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 89
8-2
SPECIFICATIONS
1
2
3
4
5
6
78
9
Final gear case oil
TypeEngine oil SAE 10W-30
(API SE)
Total amount0.25 L
Radiator capacity
(including all routes)1.4 L
Air filterWet type element
Fuel
TypeRegular unleaded gasoline
Fuel tank capacity12 L
Carburetor
ManufacturerTEIKEI
Model ´ quantityY28V-1E ´ 1
Spark plug
Manufacturer/modelNGK / DR8EA
Spark plug gap0.6Ð0.7 mm
Clutch typeDry, centrifugal automatic
Transmission
Primary reduction systemHelical gear
Primary reduction ratio40/15 (2.666)
Secondary reduction systemHelical gear
Secondary reduction ratio38/15 (2.533)
Transmission typeV-belt automatic
OperationCentrifugal automatic typeChassis
Frame typeSteel tube underbone
Caster angle28¡
Trail103 mm
Tires
Front
TypeTubeless
Size110/90-12 64L
Manufacturer/INOUE / MB67
modelMICHELIN / BOPPER
Rear
TypeTubeless
Size130/70-12 62L
Manufacturer/INOUE / MB67
modelMICHELIN / BOPPER
Maximum load*187 kg
Air pressure (cold tire)
up to 90 kg load*
Front175 kPa (1.75 kg/cm
2, 1.75 bar)
Rear200 kPa (2.00 kg/cm2, 2.00 bar)
90 kg loadÐmaximum load*
Front200 kPa (2.00 kg/cm2, 2.00 bar)
Rear225 kPa (2.25 kg/cm2, 2.25 bar)
* Total weight of rider, passenger, cargo and accessories
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 93
INDEX
F
Final gear oil..........................................6-17
Front and rear brake lever free play,
adjusting.............................................6-25
Front and rear brake pads, checking.....6-26
Front fork, checking...............................6-29
Fuel.......................................................3-10
Fuel consumption, tips for reducing........5-4
Fuel gauge..............................................3-4
Fuel tank cap...........................................3-9
Fuses, replacing....................................6-33
H
Handlebar switches.................................3-5
Pass switch.........................................3-5
Dimmer switch....................................3-5
Turn signal switch...............................3-6
Horn switch.........................................3-6
Light switch.........................................3-6
Headlight variations............................3-7
Engine stop switch..............................3-8
Start switch.........................................3-8
Headlight bulb, replacing.......................6-34
I
Identification numbers.............................9-1
Ignition circuit cut-off system.................3-15
Indicator lights.........................................3-2
Oil change indicator light....................3-2
High beam indicator light....................3-2
Turn signal indicator lights..................3-2
K
Key identification number........................9-1
L
License plate light bulb, replacing.........6-37
M
Main switch/steering lock........................3-1
Model label..............................................9-2
P
Parking....................................................5-5
Part locations...........................................2-1
Periodic maintenance and lubrication
chart......................................................6-3
Pre-operation check list...........................4-1
R
Rider seat..............................................3-11
Rider seat, adjusting..............................3-12
S
Safe-riding points....................................1-2
Self-diagnosis device..............................3-3
Shock absorber assemblies, adjusting..3-14
Sidestand..............................................3-15
Spark plug, checking.............................6-12
Specifications..........................................8-1
Speedometer unit....................................3-3
Starting off...............................................5-2
Starting the engine..................................5-1
Steering, checking.................................6-30
Storage....................................................7-4
A
Acceleration and deceleration.................5-3
Air filter and V-belt case air filter
elements, cleaning..............................6-20
Air flow louver........................................6-22
Anti-theft alarm (optional)........................3-4
B
Battery...................................................6-31
Battery cover, removing........................6-31
Brake fluid level, checking.....................6-27
Brake fluid, changing.............................6-28
Brake lever (front)....................................3-8
Brake lever (rear)....................................3-8
Brake levers, lubricating........................6-28
Braking....................................................5-3
C
Cables, checking and lubricating...........6-28
Care.........................................................7-1
Catalytic converter.................................3-10
Centerstand and sidestand, checking
and lubricating....................................6-29
Clock.......................................................3-5
Conversion table.....................................8-5
Coolant..................................................6-18
Coolant temperature gauge.....................3-4
Cowlings and panel, removing and
installing................................................6-6
E
Engine break-in.......................................5-4
Engine oil...............................................6-14
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 100