2001 YAMAHA MAJESTY 250 Owners Manual

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NOTE:
The sponge material should be wet
but not dripping.7.Insert the sponge material into
the air filter case.
8.Install the air filter case cover by
installing the screws. Recommended oil:
Engine oil
4.Check the sponge material for
damage and replace it if neces-
sary.
5.Allow the sponge material to dry.
6.Apply oil of the recommended
type to the entire surface of the
sponge material, and then
squeeze the excess oil out.
2
1
1.V-belt case air filter cover
2.Screw (´3)Cleaning the V-belt case air filter
element
1.Remove cowling A (See page
6-7 for cowling removal and
installation procedures.)
2.Remove the air filter case cover
by removing the screws.
3.Remove the V-belt case air filter
cover by removing the screws.
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1.V-belt case air filter cover
2.V-belt case air filter element4.Blow the dirt out with com-
pressed air as shown.
5.Check the V-belt case air filter
element for damage and replace
it if necessary.
6.Install the V-belt case air filter
element cover by installing the
screws.
7.Install the air filter case cover by
installing the screws.
8.Install the cowling.
EAU03094
Air flow louverOpening the air flow louver may help
reduce air turbulence.
To open the air flow louver
Move the lever in direction a.
To close the air flow louver
Move the lever in direction b.
12
b3
a
1.Air flow louver
2.Air inlet
3.Lever
ECA00049
cCBe sure to close the louver when
riding in the rain and when wash-
ing the scooter.
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EW000077
wBecause loading has an enormous
impact on the handling, braking,
performance and safety character-
istics of your scooter, you should
keep the following precautions in
mind.
8NEVER OVERLOAD THE
SCOOTER! Operation of an
overloaded scooter may result
in tire damage, loss of control,
or severe injury. Make sure
that the total weight of rider,
cargo, and accessories does
not exceed the specified maxi-
mum load for the vehicle.
8Do not carry along loosely
packed items, which can shift
during a ride.
8Securely pack the heaviest
items close to the center of the
scooter and distribute the
weight evenly on both sides.
8Adjust the suspension and tire
air pressure with regard to the
load.
EW000082
w8The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the tempera-
ture of the tires equals the
ambient temperature).
8The tire air pressure must be
adjusted in accordance with
the riding speed and with the
total weight of rider, passen-
ger, cargo, and accessories
approved for this model.
Tire air pressure
(measured on cold tires)
Load*FrontRear
Up to 90 kg
175 kPa
(1.75kg/cm
2,
1.75 bar)200 kPa
(2.00 kg/cm
2,
2.00 bar)
90 kgÐmaximum
200 kPa
(2.00 kg/cm
2,
2.00 bar)225 kPa
(2.25 kg/cm
2,
2.25 bar)
Maximum load*187 kg
*Total weight of rider, passenger, cargo and
accessories
EAU00675
TiresTo maximize the performance, dura-
bility, and safe operation of your
scooter, note the following points
regarding the specified tires.
Tire air pressure
The tire air pressure should be
checked and, if necessary, adjusted
before each ride.
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9 8Check the tire condition and
air pressure before each ride.
1a
Tire inspection
The tires must be checked before
each ride. If the center tread depth
reaches the specified limit, if the tire
has a nail or glass fragments in it, or
if the sidewall is cracked, have a
Yamaha dealer replace the tire imme-
diately.1.Side wall
a.Tread depth
NOTE:
The tire tread depth limits may differ
from country to country. Always com-
ply with the local regulations.
EW000079
w8Have a Yamaha dealer replace
excessively worn tires.
Besides being illegal, operat-
ing the scooter with exces-
sively worn tires decreases
riding stability and can lead to
loss of control.
8The replacement of all wheel-
and brake-related parts,
including the tires, should be
left to a Yamaha dealer, who
has the necessary profession-
al knowledge and experience.
Minimum tire tread depth
(front and rear)1.6 mm
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EAU00687
WheelsTo maximize the performance, dura-
bility, and safe operation of your
scooter, note the following points
regarding the specified wheels.
8The wheel rims should be
checked for cracks, bends or
warpage before each ride. If any
damage is found, have a
Yamaha dealer replace the
wheel. Do not attempt even the
smallest repair to the wheel. A
deformed or cracked wheel must
be replaced.
8The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced.
An unbalanced wheel can result
in poor performance, adverse
handling characteristics, and a
shortened tire life.
8Ride at moderate speeds after
changing a tire since the tire sur-
face must first be Òbroken inÓ for
it to develop its optimal charac-
teristics.
1
2
a
c
b
EAU00703
Adjusting the front and rear
brake lever free playThe front and rear brake lever free
play should measure 2Ð5 mm as
shown. Periodically check the front
and rear brake lever free play and, if
necessary, adjust them as follows.1.Locknut
2.Adjusting bolt
c.Brake lever free play FRONT
Tire information
This scooter is equipped with tube-
less tires.FRONT
ManufacturerSizeType
INOUE110/90-12 64LMB67
MICHELIN110/90-12 64LBOPPER
REAR
ManufacturerSizeType
INOUE130/70-12 62LMB67
MICHELIN130/70-12 62LBOPPER
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a
c
b1.Loosen the locknut at the brake
lever.
2.To increase the brake lever free
play, turn the adjusting bolt in
direction a. To decrease the
brake lever free play, turn the
adjusting bolt in direction b.
3.Tighten the locknut.
EW000101
wIf proper adjustment cannot be
obtained as described, have a
Yamaha dealer make this adjust-
ment.1.Locknut
2.Adjusting bolt
c.Brake lever free play REAR
1
If a brake pad has worn to the point
that the wear indicator groove has
almost disappeared, have a Yamaha
dealer replace the brake pads as a
set.1.Wear indicator groove (´2)REAR
1
1.Wear indicator groove (´2) FRONT
EAU01314
Checking the front and rear
brake padsThe front and rear brake pads must
be checked for wear at the intervals
specified in the periodic maintenance
and lubrication chart. Each brake pad
is provided with a wear indicator
groove, which allows you to check
the brake pad wear without having to
disassemble the brake. To check the
brake pad wear, check the wear indi-
cator grooves.
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1
Observe these precautions:
8When checking the fluid level,
make sure that the top of the
master cylinder or brake fluid
reservoir is level.
8Use only the recommended qual-
ity brake fluid, otherwise the rub-
ber seals may deteriorate, caus-
ing leakage and poor braking
performance.1.Minimum level markREARRecommended brake fluid:
DOT 4
8Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking perfor-
mance.
8Be careful that water does not
enter the master cylinder or
brake fluid reservoir when refill-
ing. Water will significantly lower
the boiling point of the fluid and
may result in vapor lock.
8Brake fluid may deteriorate paint-
ed surfaces or plastic parts.
Always clean up spilled fluid
immediately.
8As the brake pads wear, it is nor-
mal for the brake fluid level to
gradually go down. However, if
the brake fluid level goes down
suddenly, have a Yamaha dealer
check the cause.
1
EAU03607
Checking the brake fluid
levelInsufficient brake fluid may allow air
to enter the brake system, possibly
causing it to become ineffective.
Before riding, check that the brake
fluid is above the minimum level mark
and replenish if necessary. A low
brake fluid level may indicate worn
brake pads and/or brake system
leakage. If the brake level is low, be
sure to check the brake pads for
wear and the brake system for leak-
age.1.Minimum level mark FRONT
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EAU03073
Changing the brake fluidHave a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the oil
seals of the master cylinder and
caliper as well as the brake hoses
replaced at the intervals listed below
or whenever they are damaged or
leaking.
8Oil seals: Replace every two
years.
8Brake hoses: Replace every four
years.
EAU02962
Checking and lubricating the
cablesThe operation of all control cables
and the condition of the cables
should be checked before each ride,
and the cables and cable ends
should be lubricated if necessary. If
a cable is damaged or does not move
smoothly, have a Yamaha dealer
check or replace it.
EW000112
wDamage to the outer sheath may
interfere with proper cable opera-
tion and will cause the inner cable
to rust. Replace a damaged cable
as soon as possible to prevent
unsafe conditions.
Recommended lubricant:
Engine oil
EAU03118
Lubricating the front and
rear brake leversThe pivoting points of the front and
rear brake levers must be lubricated
at the intervals specified in the peri-
odic maintenance and lubrication
chart.
Recommended lubricant:
Lithium-soap-based grease
(all-purpose grease)
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