Page 9 of 1943

2001 PRIUS (EWD414U)
B
The ºCurrent Flow Chartº section, describes which parts each power source (fuses, fusible links, and circuit breakers)
transmits current to. In the Power Source circuit diagram, the conditions when battery power is supplied to each system
are explained. Since all System Circuit diagrams start from the power source, the power source system must be fully
understood.
Theft Deterrent and Door Lock Control
J POWER SOURCE (Current Flow Chart)
11
1
EA1 1EA2 3
7
EB16
E 6
E 7I 2I 2
I 2
E 7
E 7
E 7
2
1
1
2
2
2
2
2
B
B
W W
B B B B BW±B
B
B
B B±O
B±W
W±B
B±W STARTER RELAY INJECTION RELAY15A HAZ±RADIO7.5A AM250A MAIN 1.25B FL MAIN
BATTERY
WWW
W W W
R W±L
W
W
G±W
G
15A TAIL
20A DEFOG
15A RAD CIGTA I L
RELAY 7.5A DOME 40A DOOR LOCK CB
2 1
1 2
4 8
2 3
3 4
G
W±R
P±L B±Y
B±Y
W±R
AM2 IG2
ACC
IG1AM1W W
W±R
W W
W±B
21
1
1
1
1
2
2
2
2
3
4
3
4 1
2
1
22
1
11
1
IGNITION SW I 8
Battery
30A AM2
2
Starter S 220A RADIO NO.1
10A HORN
15A EFI
7.5A DOMEShort Pin
10A HAZARD
The chart below shows the route by which current flows from the battery to each electrical source
(Fusible Link, Circuit Breaker, Fuse, etc.) and other parts.
Engine Room R/B (See Page 20)
ABS
ABS and Traction Control
Cruise Control
Electronically Controlled Transmission and A/T Indicator
Multiplex Communication System
Cigarette Lighter and Clock
Key Reminder and Seat Belt Warning STOP
Fuse Page
194
214
11 2
System
DOME 20A
10ACombination Meter
Headlight
Interior Light
2
2
6 100A ALT
EB1
POWER SOURCE
Light Auto Turn Off187
180
166
210
230
122
10A ECU±B
5 60A ABS
2
6 Fusible Link Block2
*The system shown here is an EXAMPLE ONLY. It is different to the actual circuit shown in the SYSTEM CIRCUITS SECTION.
Page 336 of 1943

THS (TOYOTA HYBRID SYSTEM)
Battery Voltage for Each
Module
HV Battery Temp. Sensor
Temp. Sensor (Circumference)
Amperage sensor
A / C Signal
Battery ECU
A / C ECU
HV Battery Cooling Fan
HV ECU
Amperage Signal
Total Voltage Signal
Charge or Discharge Signal
DiagnosisData Link Connector 3
182TH11
HV Battery
SMR2
Battery Module
(7.2 V x 19)
Service Plug
High-Voltage Fuse
Battery Module
(7.2 V x 19)
SMR3
Resistor SMR1
38
HV BATTERY CONTROL SYSTEM
DESCRIPTION
To maintain the battery at a proper SOC (state of charge), and to ensure safety in the event that the HV battery
malfunctions, the battery ECU features the following control functions:
System Diagram
CONSTRUCTION
The HV battery, battery ECU, and SMR (sys-
tem main relay), are enclosed in a single case
and placed in the luggage compartment behind
the rear seat to make more effective use of ve-
hicle space.
In the battery area, six 1.2-volt cells are con-
nected in series to form one module. A total of
38 modules are connected in series.
Thus, the HV battery containing a total of 228
cells has a rated voltage of 273.6 V.
A service plug that shuts off the circuit is pro-
vided in the middle of the 38 modules. Before
servicing any portion of the high-voltage cir-
cuit, make sure to remove the service plug. For
further details, refer to the 2001 Prius Repair
Manual (Pub No. RM778U).
Page 757 of 1943
A14004
MREL
(+) (±)
A13630
Engine Room J/B
EFI Fuse
± DIAGNOSTICSENGINE
DI±159
2001 PRIUS (RM778U)
6 Check voltage between terminal MREL of ECM connector and body ground.
PREPARATION:
(a) Remove the ECM with connector still connected (See
page SF±62).
(b) Turn the ignition switch ON.
CHECK:
Measure the voltage between terminal MREL of the ECM con-
nector and body ground.
OK:
Voltage: 9 ± 14 V
NG Check and replace ECM (See page IN±41).
OK
7 Check EFI1 fuse.
PREPARATION:
Remove the EFI fuse from the engine room J/B.
CHECK:
Check continuity of EFI fuse.
OK:
Continuity
NG Check for short in all harness and components
connected to EFI1 fuse (See attached wiring
diagram).
OK
8 Check EFI main relay (Marking: EFI MAIN) (See page SF±37).
NG Replace EFI main relay.
OK
Page 814 of 1943
A14146
BatteryB±G 1 1
F18 F13
Fusible Link
Block No. 2Hybrid Vehicle
Control ECU
H14
Engine Room J/B B
B J/C
1BFusible Link
Block No. 1
F12 B
1
MAIN 1F11
1 HV G±YJ2
J3G±Y
G±Y
IA143
BATT
± DIAGNOSTICSHYBRID VEHICLE CONTROL SYSTEM
DI±219
2001 PRIUS (RM778U)
DTC P1600 BATT Malfunction
CIRCUIT DESCRIPTION
Since the ECU back±up power source is used for DTC and freeze frame data memory, the back±up power
source (BATT) continues to be supplied to the HV ECU even though the ignition switch is turned OFF.
DTC P1600 ± Information code 117
INF. code.Detecting ConditionTrouble Area
11 7HV ECU back±up power source circuit malfunctionHV Fuse
Wire harness
WIRING DIAGRAM
DI82T±02
Page 914 of 1943
A13558
Power Cable
to System Main Relay,
InverterBattery ECU
Service Plug Assembly
High Voltage Fuse
Service Plug
Power CableBattery Block No. 10L±W
L
76
to System Main Relay,
Inverter
DI±328
± DIAGNOSTICSHV BATTERY CONTROL SYSTEM
2001 PRIUS (RM778U)
DTC P3005 High Voltage Fuse Snapped
CIRCUIT DESCRIPTION
A fuse is set in the service plug to protect high±voltage system parts.
DTC No.DTC Detecting ConditionTrouble Area
P3005Although interlock switch is connected, voltage of battery block
No. 10 is less than specified.High voltage fuse
Power cable
WIRING DIAGRAM
DI827±01
Page 970 of 1943
F12445
Engine Room R/B No. 3
ABS No. 4
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM WITH EBD & RBS
DI±393
2001 PRIUS (RM778U)
INSPECTION PROCEDURE
1 Check ABS No. 4 fuse.
PREPARATION:
Remove the ABS No. 4 fuse from engine room R/B No. 3.
CHECK:
Check continuity of ABS No. 4 fuse.
OK:
Continuity
NG Check for short circuit in all the harness and
components connected to ABS No. 4 fuse (See
attached wiring diagram).
OK
2 Check battery positive voltage.
OK:
Voltage: 10 ± 14 V
NG Check and repair the charging system (See
page HV±39).
OK
Page 980 of 1943
F12428
Instrument Panel J/B
ECU±IG
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM WITH EBD & RBS
DI±403
2001 PRIUS (RM778U)
INSPECTION PROCEDURE
1 Check ECU±IG fuse.
PREPARATION:
Remove the ECU±IG fuse from instrument panel J/B.
CHECK:
Check continuity of ECU±IG fuse.
OK:
Continuity
NG Check for short circuit in all the harness and
components connected to ECU±IG fuse (See
attached wiring diagram).
OK
2 Check battery positive voltage.
OK:
Voltage: 10 ± 14 V
NG Check and repair the charging system (See
page HV±39).
OK
Page 1013 of 1943
F12428
Instrument Panel J/B
ECU±IG
DI±436
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM WITH EBD & RBS
2001 PRIUS (RM778U)
INSPECTION PROCEDURE
1 Check ECU±IG fuse.
PREPARATION:
Remove the ECU±IG fuse from instrument panel J/B.
CHECK:
Check continuity of ECU±IG fuse.
OK:
Continuity
NG Check for short circuit in all the harness and
components connected to ECU±IG fuse (See
attached wiring diagram).
OK
2 Check battery positive voltage.
OK:
Voltage: 10 ± 14 V
NG Check and repair the charging system (See
page HV±39).
OK