2001 PRIUS (EWD414U)
IH1 8IH19 B 13 B2
IF1 11E 1
B 4B10 B3 A 6A7A18 A19E 18 E 19 E 20 E 2
B 2
B B B BA CAC
W
B
R
GW
B
R
G
W± B
W± B
Y
Y±B
Y±RW
B
R
G
V
GR
P V
GR
P Y±RY±BY
W±B
BATTERY ECUB B17 , B18A
JUNCTION
CONNECTORB J32 A , J33
HYBRID VEHICLE CONTROL ECUA H10 , H11CB, H12 E, H13 D, H14
CON1 CON2 CON3 HTD+ HTD± DTH+ DTH±
* 1 : SHIELDED
B 1 A 1
W± B
O(
*2)IF2 5 IF2 1IF22IF24IF23* 2 : HIGH VOLTAGE (
273. 6V)
W±GW±G
1C 7A 2A 6A5A 4A 3A
1D 1E
O(
*2) O(
*2)
W± B
O(
*2)
O(
*2)(
*1) (
*1)
O(
*2)
W± B
W± B
SYSTEM MAIN RELAYE S11
D, S12C , S10 S 9 , A S 8 B
2001 PRIUS (EWD414U)
TOYOTA HYBRID SYSTEM
HYBRID VEHICLE CONTROL ECUA H10 , H11
CB, H12
E , H13
D , H14
W± BW± B HTB± BTH+
18 D
G
14
HVO+ HVO±22
R
D 17BTH±
30 D
V
16
HVI± HTB+
20 D
LG
24
HVI+ B 14 B15
1
2
G±R
G±R BR±B CIRCUIT BREAKER SENSOR C 3
AS1G AS1
BRAKE ECU B1 1
GR± B
V± Y
GR
O
LG±B
L±O
LG
P
Y± B
L±W
L
LG±R
Y
P±L
G
L±R
G± W
R
W
L±B
14 2 15 3 16 4 17 5 18 6 7 20 8 21 9 22 10 23 11 24HYBRID VEHICLE BATTERY
BUSBER MODULED 10TC
D 21SIL
D 9WF SE
ID1 2ID11 ID1 10CE
E
13 15C
E
P
P±B P±BY Y
P±B P
P±B
W± L W±L
EJUNCTION
CONNECTOR J1 6
TC WF SEE 10HAI
Y±R
E 9HAO
Y±R12
OP28
OP3JUNCTION
CONNECTOR J26 W±GW±G
W
1234
L
L
B
B
W
W
5
W
7
SIL
O(
*2) O(
*2)
A 1B 1
SERVICE PLUG
O
(
*2)O
(
*2)
HYBRID VEHICLE BATTERY
BUSBER MODULESENSOR
O O
(
*2)
(
*2)
HYBRID VEHICLE
BATTERYB H16 , H17A
BATTERY ECUB B17 , B18A
W
DATA LINK
CONNECTOR 3 D 2
2001 PRIUS (EWD414U)
22 22
IE 3D
4IA1
25 13
A B A BB B
IH1 5
A 1A
A A 20A
HV10A
BATT FAN
11 1F 1J8
25 13IH1 7
1
2M
B 82BB 934
21 FROM POWER SOURCE SYSTEM (
SEE PAGE 50)
LG±R
L±R
L±B
W±B W±BL
L±B L±B
L±BL
W±B
LL±RL±RG±Y
B
W± G
IGCT RELAYG± Y G±Y
G±Y
G± Y W± B G±Y G±YG±Y
W±BL LG±R
BATTERY BLOWER MOTOR B15
BATTERY FAN
RELAY B19
BATTERY ECUB B17 , B18A
JUNCTION
CONNECTORB J 2 A , J 3
HYBRID VEHICLE CONTROL ECUA H10 , H11CB, H12 E, H13 D, H14
BATT
W± G7MREL
O
G±Y
JUNCTION
CONNECTOR J 7
JUNCTION
CONNECTOR J 1
* 2 : HIGH VOLTAGE (
273. 6V)
BI B
B
JUNCTION
CONNECTOR J32 W± B W± BW± B
FCVC
7D
B±W
8
HEVC ABFS
3E
L
23
GSW2
TRANSPONDER
KEY COMPUTER T 4 AIRBAG SENSOR
ASSEMBLY A18
A
W
8A A AA
B C
WJUNCTION
CONNECTORB J22 A , J23
IF1 3
BATTERY
MOTOR
BLOWER
CONTROLLER B16
678910
W
R
R
G
G
W
W
W
W
HYBRID VEHICLE
BATTERYB H16 , H17A
SENSOR
2001 PRIUS (EWD414U)
TOYOTA HYBRID SYSTEM
FEATURES OF TOYOTA HYBRID SYSTEM
This system controls the following modes in order to achieve the most efficient operations to match the driving conditions.
(1) Supply of electrical power from the HV battery to motor generator no.2 provides force to drive the wheels.
(2) While the tires are driven by the engine via the planetary gears, motor generator no.1 is driven via the planetary gears to
supply electricity to motor generator no.2 to drive the wheels.
(3) When the vehicle is decelerating, kinetic energy from the wheels is recovered and converted into electrical energy and
used to recharge the HV battery by means of motor generator no.2.
The hybrid vehicle control ECU switches between these modes (1, 2, 1+2, or 3) according to the driving conditions.
However, when the state of charge of the HV battery is low, the HV battery is charged by the engine by turning motor
generator no.1.
CRUISE CONTROL OPERATION
Cruise control is the speed control device, which sets the desired speed by just operating the switch on the control panel
without pressing the accelerator pedal. This device is used when you would like to drive the vehicle at the fixed speed.
1. SET CONTROL
If you operate the SET/COAST switch when driving (The available range of set speed: between about 40 and 200 km/h) with
the main switch is ON (When power indicator comes on), the device memorizes vehicle's speed when switch is off and
controls the fixed speed.
2. SET SPEED CONTROL
This device compares the vehicle's running speed and the memorized speed, and controls the driving power of the motor
and the engine by calculating the cruise control requirements so that both speed become equivalent.
3. COAST CONTROL
If the SET/COAST switch is continued to be ON during the running with the cruise control, the device recognizes the cruise
control requirement is at 0 and decelerates the vehicle's speed. Then the device memorizes the speed when the switch is off
in order to control the fixed speed.
In each time you operate SET/COAST switch momentarily (For about 0.5 second), the memorized speed is decreased in
about 1.5 km/h. However, in case of the tap±down operation with more than 5±km/h gap between the memorized speed and
vehicle's running speed, the device memorizes the vehicle's speed when the switch is off and controls the fixed speed.
4. ACCEL CONTROL
If the RESUME/ACCEL switch is continued to be ON during the running with the cruise control, the device recognizes the
cruise control is on the acceleration side and accelerates the vehicle's speed. Then the running speed when the switch is off
is memorized to control the fixed speed.
In each time you operate RESUME/ACCEL switch momentarily (For about 0.5 second), the memorized speed is increased
in about 1.5 km/h. However, if there is more than 5±km/h gap between the memorized speed and vehicle's running speed,
this operation does not change the memorized speed. (Tap±up operation is not available.)
5. RESUME CONTROL
If the running speed is faster than the low speed limit after the cruise control is canceled manually, the fixed speed is
controlled by the OFF±ON operation of RESUME/ACCEL switch, so that the vehicle's speed returns to the memorized
speed at the time the cruise control is released.
SYSTEM OUTLINE
2001 PRIUS (EWD414U)
6. MANUAL CANCEL CONTROL
When each of the following signals is input during driving with cruise control, the cruise control is released with turning the
cruise control requirement to 0. (The memorized speed is maintained when following signals except the signal, main switch
OFF is input.)
*Stop light switch ON (Pressing the brake pedal)
*Control switch's cancel switch ON
*Main switch OFF
7. AUTO CANCEL FUNCTION
A) The memorized speed is erased and the control is canceled if the following conditions occur. The power indicator blinks
at that time until the main switch is turned ON. The speed control is unavailable unless the main switch is turned ON
again.
*When the stop light switch breaks or short±circuits.
*When sudden change of the running speed signal occur.
B) The memorized speed is erased and the control is canceled if the following conditions occur.
*When the malfunction of the stop light switch input circuit occurs.
*When the running speed becomes slower than 40km/h.
*When the running speed becomes slower than the speed that 16 km/h subtracted from the memorized speed.
8. REGENERATIVE SYSTEM OPERATION
This system operates the motor as a generator to change the kinetic energy of the vehicle into the electricity when accel
pedal release or foot braking controls the vehicle, and store the electricity in the battery.
C14 CRUISE CONTROL SW [COMB. SW]
5±4 : Approx. 1540 W with CANCEL SW on
Approx. 240 W with RES/ACC SW on
Approx. 630 W with SET/COAST SW on
: PARTS LOCATION
CodeSee PageCodeSee PageCodeSee Page
A736H10C37J18A37
A1336H11A37J19B37
A1836H12B37J2137
B836H13E37J22A37
B1136H14D37J23B37
B1538H16A38J24A37
B1638H17B38J25B37
B17A38I9D35J2637
B18B38I10C35J27A37
B1938I11A35J28B37
C334I12B35J3238
C4A34I13E35A38
C5B34I14F35J33B38
C10A36I1537M2A35
C11B36I1738M3B35
C1436J137M4C35
D236J2A37P137
E9C36J3B37S337
E10D36J737S8A39
F1034J8A37S9B39
F12C34J9B37S10C39
F13D34J1137S11D39
F1738J1637S12E39
F1838J1737T437
G137J1837W335
SERVICE HINTS
2001 PRIUS (EWD414U)
ENGINE CONTROL
120A MAIN
1C 1
D 11B 215A
AM2 1J 92C 2
2G 176AM2 IG2
ST2
32 512B 5
2G 11
1J 3
1K 3
BL 1A 2
EA 15A
EFI
32 51
1F 11A10 1A31A4 13 25
1F 12 1F13
IA2 4IA114
7 3
IGA C
B AIA1 19 A
AA A
FUSIBLE LINK
BLOCK NO. 2 F18
JUNCTION CONNECTORB J 4 A , J 5FUSIBLE LINK
BLOCK NO. 1D F1 2 C , F13
W±BW±B W±B W±BB±G B W±R W±R
B±W B±W
B±W
B B G±RB±R G±R
B±R
B B
BB
W±B
B
B±W
B±W
R±W
G± R
G± R
B
B B±W
B±W
A C
FUEL PUMP F1 6
CIR OPN
RELAY
EFI
RELAY FROM POWER SOURCE SYSTEM (
SEE PAGE 50)
IGNITION SW I15
IG2
RELAY
JUNCTION
CONNECTOR J17B
BATTERY
JUNCTION
CONNECTOR J 7
JUNCTION
CONNECTOR J 1
A
A
JUNCTION
CONNECTOR
IEBC1 8
A
W±BJ18
W±B W±B
M
2001 PRIUS (EWD414U)
ENGINE CONTROL
This system utilizes an engine control module and maintains overall control of the engine, transmission and so on. An outline
of the engine control is explained here.
1. INPUT SIGNALS
(1) Engine coolant temp. signal circuit
The engine coolant temp. sensor detects the engine coolant temp. and has a built±in thermistor with a resistance which
varies according to the engine coolant temp. thus the engine coolant temp. is input in the form of a control signal into
TERMINAL THW of the engine control module.
(2) Intake air temp. signal circuit
The intake air temp. sensor is installed in the mass air flow meter and detects the intake air temp., which is input as a
control signal into TERMINAL THA of the engine control module.
(3) Oxygen sensor signal circuit
The oxygen density in the exhaust gases is detected and input as a control signal into TERMINALS OX1A and OX1B of
the engine control module.
(4) RPM signal circuit
Camshaft position and crankshaft position are detected by the camshaft position sensor and crankshaft position sensor.
Camshaft position is input as a control signal to TERMINAL G2 of the engine control module, and engine RPM is input
into TERMINAL NE+.
(5) Throttle signal circuit
The throttle position sensor detects the throttle valve opening angle, which is input as a control signal into TERMINALS
VTA and VTA2 of the engine control module.
(6) Vehicle speed signal circuit
The vehicle speed signal from brake ECU, detects the vehicle speed and inputs a control signal into TERMINAL SPD of
the engine control module via the combination meter.
(7) Battery signal circuit
Voltage is constantly applied to TERMINAL BATT of the engine control module. When the ignition SW is turned on, the
voltage for engine control module start±up power supply is applied to TERMINAL +B of the engine control module via
EFI relay.
(8) Engine knock signal circuit
Engine knocking is detected by knock sensor and the signal is input into TERMINAL KNK1 of the engine control module
as a control signal.
2. CONTROL SYSTEM
*SFI system
The SFI system monitors the engine condition through the signals, which are input from each sensor to the engine
control module. The best fuel injection volume is decided based on this data and the program memorized by the engine
control module, and the control signal is output to TERMINALS #10, #20, #30 and #40 of the engine control module to
operate the injector. (Inject the fuel). The SFI system produces control of fuel injection operation by the engine control
module in response to the driving conditions.
*ESA system
The ESA system monitors the engine condition through the signals, which are input to the engine control module from
each sensor. The best ignition timing is detected according to this data and the memorized data in the engine control
module, and the control signal is output to TERMINALS IGT1, IGT2, IGT3 and IGT4. This signal controls the ignition coil
and igniter to provide the best ignition timing for the driving conditions.
*Fuel pump control system
The engine control module operation outputs to TERMINAL FC and controls the CIR OPN relay. Thus controls the fuel
pump drive speed in response to conditions.
3. DIAGNOSIS SYSTEM
With the diagnosis system, when there is a malfunctioning in the engine control module signal system, the malfunction
system is recorded in the memory. The malfunctioning system can then be found by reading the display (Code) of the
malfunction indicator lamp.
4. FAIL±SAFE SYSTEM
When a malfunction occurs in any system, if there is a possibility of engine trouble being caused by continued control based
on the signals from that system, the fail±safe system either controls the system by using data (Standard values) recorded in
the engine control module memory or else stops the engine.
SYSTEM OUTLINE
2001 PRIUS (EWD414U)
HYBRID VEHICLE IMMOBILISER SYSTEM
7. 5A
ECU±B FROM POWER SOURCE SYSTEM (
SEE PAGE 50)
2C 5
A A AA F
B H
5JUNCTION
CONNECTOR J20
JUNCTION
CONNECTOR J11 1
12
R±G R±G R±G LG±B
W±B W± B W±B
+B HEVC
IND
JUNCTION
CONNECTORB J27 A , J28
ID2 10 ID2 11 76
15A
AM2
1B 21J 92C 2
2G 1
D 1C 1
120A MAIN
1AM2 IG2
ST2
IFC 8
B 7B E
A A
JUNCTION
CONNECTORB J27 A , J28
JUNCTION
CONNECTORB J27 A , J28
B F
A D
JUNCTION
CONNECTORB J12 A , J13
B D
A B
JUNCTION
CONNECTORB J27 A , J28
A A
B A
JUNCTION
CONNECTORB J24 A , J25
ID A A
2D 8
1 2ID1 9B B
IB1 3
1 ID2 8
JUNCTION
CONNECTOR J10
JUNCTION
CONNECTOR J20
46711 7
238
6DATA LINK
CONNECTOR 3 D 2
HYBRID VEHICLE
CONTROL ECU H14
CENTER
CLUSTER SW C 7
DOOR COURTESY
SW FRONT LH D 6
UNLOCK WARNING SW U 1RADIO AND PLAYERC R 3 B , R 4FUSIBLE LINK
BLOCK NO. 1D F1 2 C , F13 BATTERYB±G B W±R W±R
B±W B±W B±W
B±R
B±WB±R R±W
L±B
W±BL±B L±B L±B
W±BR±W R±WLG±B BR BR
LG±B
2K 8
A IG D
KSW CTY
LG±B
FUSIBLE LINK
BLOCK NO. 2 F18
W±B
W± B ID1 8
R±G
IGNITION SW I15
OP1 FC VC
GND
TRANSPONDER KEY
COMPUTER T 4 A C
A CJUNCTION
CONNECTORJ24 A