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2005 HIGHLANDER (EWD592U)
96
Engine Control for 2AZ-FE
2. Control System
*SFI system
The SFI system monitors the engine condition through the signals input from each sensor (Input signals from (1) to (12)
etc.) to the engine control module. And the control signal is output to TERMINALS #1, #2, #3 and #4 of the engine
control module to operate the injector (Inject the fuel). The SFI system controls the fuel injection operation by the engine
control module in response to the driving conditions.
*ESA system
The ESA system monitors the engine condition through the signals input to the engine control module from each sensor
(Input signals from (1) to (12) etc.). The best ignition timing is decided according to this data and the memorized data in
the engine control module and the control signal is output to TERMINALS IGT1, IGT2, IGT3 and IGT4. This signal
controls the igniter to provide the best ignition timing for the driving conditions.
3. Diagnosis System
With the diagnosis system, when there is a malfunction in the engine control module signal system, the malfunctioning
system is recorded in the memory. The malfunctioning system can be found by reading the code displayed by the
malfunction indicator lamp.
4. Fail-safe System
When a malfunction has occurred in any system, if there is a possibility of engine trouble being caused by continued control
based on the signals from that system, the fail-safe system either controls the system by using data (Standard values)
recorded in the engine control module memory or else stops the engine.
CIRCUIT OPENING Relay
5-3 : Closed with the starter running
EFI Relay
5-3 : Closed with the ignition SW at ON or ST position
E5 (A), E6 (B), E7 (E), E8 (D), E9 (C) Engine Control Module
BATT-E1 : Always 9.0-14.0 volts
VC-E2 : 4.5-5.5 volts (Ignition SW at ON position)
VG-EVG : 1.1-1.5 volts (Engine idling and A/C SW off)
THA-E2 : 0.5-3.4 volts (Engine idling and intake air temp. 20°C, 68°F)
THW-E2 : 0.2-1.0 volts (Engine idling and coolant temp. 80°C, 176°F)
IG1-E1 : 4.5-5.5 volts (Ignition SW at ON position)
Pulse generation (Engine idling)
SIL-E1 : Pulse generation (During transmission)
TACH-E1 : Pulse generation (Engine idling)
STA-E1 : 6.0 volts or more (Engine cranking)
FC-E01 : 9.0-14.0 volts (Ignition SW at ON position)
SPD-E1 : Pulse generation (Ignition SW on and rotate driving wheel slowly)
W-E01 : Below 3.0 volts (Ignition SW at ON position)
NSW-E1 : 9.0-14.0 volts (Ignition SW on and other shift position in P or N position)
0-3.0 volts (Ignition SW on and shift position in P or N position)
PRG-E01 : 9.0-14.0 volts (Ignition SW at ON position)
STP-E1 : 7.5-14.0 volts (Ignition SW on and brake pedal depressed)
Below 1.5 volts (Ignition SW on and brake pedal released)
KNK1-E1 : Pulse generation (Engine idling)
PSW-E1 : 9.0-14.0 volts (Ignition SW at ON position)
HA1A-E04 : Below 3.0 volts (Engine idling)
IGSW-E1 : 9.0-14.0 volts (Ignition SW at ON position)
MREL-E1 : 9.0-14.0 volts (Ignition SW at ON position)
G2+, NE+ -NE- :
Pulse generation (Engine idling)
OC1+ -OC1- : Pulse generation (Ignition SW at ON position)
HT1B-E1 : 9.0-14.0 volts (Engine idling)
Below 3.0 volts (Ignition SW at ON position)
A1A+ -E1 : 3.3 volts (Ignition SW at ON position)
OX1B-E1 : Pulse generation (Maintain engine speed at 2500 rpm for 90 sec. after warming up)
IGT1, IGT2, IGT3, IGT4-E1 : Pulse generation (Engine idling)
#1, #2, #3, #4-E01 : 9.0-14.0 volts (Ignition SW at ON position)
Pulse generation (Engine idling)
Service Hints
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2005 HIGHLANDER (EWD592U)
97
: PARTS LOCATION
CodeSee PageCodeSee PageCodeSee Page
A640 (2AZ-FE)E6B42K141 (2AZ-FE)
A10A42E7E42M141 (2AZ-FE)
A11B42E8D42O141 (2AZ-FE)
A1742E9C42P141 (2AZ-FE)
A2742F1244P241 (2AZ-FE)
B9A42G140 (2AZ-FE)P544
B10B42G543S1543
C140 (2AZ-FE)H1043S2741 (2AZ-FE)
C240 (2AZ-FE)I841 (2AZ-FE)S28A43
C640 (2AZ-FE)I941 (2AZ-FE)S29B43
C740 (2AZ-FE)I1041 (2AZ-FE)S30A43
C11A42I1141 (2AZ-FE)S31B43
C12B42J241 (2AZ-FE)T341 (2AZ-FE)
C1744J643T1341 (2AZ-FE)
D342J743T1443
E240 (2AZ-FE)J1643V441 (2AZ-FE)
E5A42J1944V1545
: RELAY BLOCKS
CodeSee PageRelay Blocks (Relay Block Location)
124R/B No.1 (Lower Finish Panel)
222Engine Room R/B (Engine Compartment Left)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CodeSee PageJunction Block and Wire Harness (Connector Location)
1E29Cowl Wire and Instrument Panel J/B (Lower Finish Panel)1G29Cowl Wire and Instrument Panel J/B (Lower Finish Panel)
1K28Instrument Panel Wire and Instrument Panel J/B (Lower Finish Panel)
2A
2B27Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)2D27Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)
2F
3A
3B
3C303D30
Instrument Panel Wire and Center J/B (Behind the Instrument Panel Center)3EInstrument Panel Wire and Center J/B (Behind the Instrument Panel Center)
3F
3J313K31
4A
4C
4D
4E33
4FCowl Wire and Passenger Side J/B (Right Side of Grove Box)4GCowl Wire and Passenger Side J/B (Right Side of Grove Box)
4H
4L
4M32
4N
Page 321 of 2572
2005 HIGHLANDER (EWD592U)
102
ECT and A/T Indicator for 3MZ-FE
1 11 4 12 5 10 8 2 9
G- YW P- L
+B BATT20A
EF1 NO. 1
B- W W- B
L- B
Y- R
Y- B
Y- G
L- Y
L- R
G- B
G- R
23 15
2B 4 2F 4 2B 52B7
Y
R W
IK2 10 IK21110A
IGN
1G 620A
STOP
1E 1
4E 1
B BRP
I 74M 4
EH1 2
4M 124L 3
1A A3A9B1921G7. 5A
IG1
A 8
BRW
D 9D13 D11 D15 D17 D32 D 16 D 12 D14R
E 1SL1- SL1+
18 D 19 D
B- WR- B
613 IGSW STP
A
J 2MREL SR SLT+ SLT- DSL SL2+ SL2-
W- B
SL3+ SL3- THO1
S15
EFI
Relay
IK3 13
B
B
IM1 10
R
E
E
V
G
GR
SB
LG
BR
R
OL
+B2 2A
WW
P
W
B
O
3
L- W
D 10S4
Y
THO SL3- SL3+ SL1- SL1+ SL2- SL2+ DSL SLT- SLT+ S4 SR
E2
7
BR
J 6
From Power Source System (
See Page 62)
E 5(
A)
, E 6(
B)
, E 7(
E)
, E 8(
D)
, E 9(
C)
Electr onically Controlled Transmission SolenoidEngine Control Module
Junction
Connector
Junction
Connector
Stop Light SW
Page 407 of 2572
2005 HIGHLANDER (EWD592U)
11 0
ECT and A/T Indicator for 2AZ-FE
1 9 4 3 7 2 8
G- YW P- L
+B BATT20A
EF1 NO. 1
B- W W- B
L
Y- R
B- Y
Y- G
L- Y
L- R
23 15
2B 4 2F 4 2B 52B7
Y
R W
IK2 10 IK21110A
IGN
1G 620A
STOP
1E 1
4E 1
B BRP
I 74M 4
EH1 2
4M 124L 3
1A A3A9B1921G7. 5A
IG1
A 8
BRW
D 11 D13 D9D15 D32 D 12 D14R
E10SL1- SL1+
18 D 19 D
B- WR- B
510 IGSW STP
A
J 2MREL S4 SLT+ SLT- DSL SL2+ SL2-
W- B
THO
S15
EFI
Relay
IK3 13
B
B
E2 IM1 10
R
E
E
R
O
G
G
Y
BR
O
+B2 2A
WW
P
W
B
O BR
BR 6 THO SL1- SL1+ SL2- SL2+ DSL SLT- SLT+ S4
J 6
From Power Source System (
See Page 62)
E 5(
A)
, E 6(
B)
, E 7(
E)
, E 8(
D)
, E 9(
C)
Engine Control Module
Electronically Controlled Transmission Solenoid
Junction
Connector
Junction
Connector
Stop Light SW
Page 433 of 2572
2005 HIGHLANDER (EWD592U)
11 8
Headlight with Daytime Running Light
40A MAIN
2
1 4
2 32B 1
2F 22F57. 5A
DRL
3 2 13
1 2
23 15
4 33
33
E11 E12
H 1
R- B
P
L- W
P
R R- W
W- B
R- LL- WHEAD LAMP
Relay
10A H- LP
RH UPR 10A H- LP
LH UPR
DRL NO. 3
Relay
52 1333
33
E11 2 1
W- B W- BR- L
L- W H 3
DRL NO. 4
Relay
R- W
3
W- B
W- B
EB
W- B
B
L- Y
R- WB
W- B 2G 4
R- B
1
E10
R- W
Fr om Power Source System (
See Page 62)
Headlight LH
(
High Beam)
Headlight RH
(
High Beam)
Page 434 of 2572
2005 HIGHLANDER (EWD592U)
11 9
IF3 7
9IF3
B G BR
1 1
222
1 2
R- Y
B
2 2
15A H- LP
LH LWR
R- B
P
B 16
A 19IC3 7
1 2
EG A
H 2R- W W- B
EA AE10
B
H 4 J 1
W- B
J 3
B
L- R
52 3133
33 E10
IA
W- B
16 7813
OFF
Tail
Head
Low
High
Flash
Light
Control SW Dimmer SW
13 4A64F 4N2 B 14HU
B 15HF
B 17HEAD C 3
HRLYC 2
DRL
Y
O
LGR
BR- B
R- B
C13DRL NO. 2
Relay
D 14
R
P 3
PKB
4H 3
4M 9
B
IK3 4
P
IK3 16
WR- B
B
1
15A H- LP
RH LWR
7. 5A IG1
1K 10 1J62A4
7. 5A
RAD NO. 2
7. 5A ECU- B BR
53B 10 3A
GR
IG 5A
B
63C 83A
W
ACC 17 A
G
61H 10 1G
BR
BECU 9D 5IC3
W- L W- B
13 3F33BGN D2
W- B
2A
IBGND1
W- B
7D
4H 11
4N 14L7
IC
W- B
W- B
E 4
R- Y
R- Y
12 4H
LG
Y
Y
16
M 3
PKBIF3 4 From Power Sour ce System (
See Page 62)
B 9(
A)
, B10(
B)
,
B11(
C)
, B12(
D)
C11(
A)
, C12(
B)
Beam
Body ECU
Combination Meter
Combination SW
Headlight LH
(
Low Beam)
Headlight RH
(
Low Beam) Junction
Connector
Junction
Connector
Multi- Display Par king
Brake SW
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2005 HIGHLANDER (EWD592U)
120
Headlight with Daytime Running Light
1. Daytime Running Light Operation
The headlight is turned on when all the following conditions are satisfied
*When the ignition switch is ON position
*When the generator is generating electricity
*When the light control SW is OFF position
*When the parking brake SW is OFF position
2. Headlight Operation
*The headlight comes on at the LOW position when the dimmer SW is turned to the low beam position with the light control
SW being HEAD position.
*If the dimmer SW is turned to the HIGH position with the light control SW being HEAD position, the headlight comes on at
the high beam position. Moreover, the high beam indicator light appears on the combination meter.
*Regardless of the light control SW positions, the headlight comes on at the low beam position when the dimmer SW is
turned to FLASH position. Moreover, the high beam indicator light appears on the combination meter.
B9 (A), B10 (B), B12 (D) Body ECU
(D) 7-Ground : Always continuity
(D)14-Ground : Continuity with parking brake pedal depressed
(B)17-Ground : Continuity with the light control SW at HEAD position
(A) 2-Ground : Always continuity
(A) 5-Ground : Approx. 12 volts with the ignition SW at ON position
: PARTS LOCATION
CodeSee PageCodeSee PageCodeSee Page
B9A42H138 (3MZ-FE)H440 (2AZ-FE)
B10B42H140 (2AZ-FE)J139 (3MZ-FE)
B11C42H238 (3MZ-FE)J141 (2AZ-FE)
B12D42H240 (2AZ-FE)J339 (3MZ-FE)
C11A42H338 (3MZ-FE)J341 (2AZ-FE)
C12B42H340 (2AZ-FE)M343
C1342H438 (3MZ-FE)P343
: RELAY BLOCKS
CodeSee PageRelay Blocks (Relay Block Location)
222Engine Room R/B (Engine Compartment Left)
323Engine Room R/B No.3 (Engine Compartment Rear Left)
System Outline
Service Hints
Page 437 of 2572
2005 HIGHLANDER (EWD592U)
122
Headlight without Daytime Running Light
40A
MAIN
23 14
10A
H- LP
RH UPR10A
H- LP
LH UPR
2F 5 2F 2 2G1
2B1
15A H- LP
RH LWR
2 22
2 2 11
E 4
1 2
EA AA1 2IC3 7
IF3 7
16 B
A 191 2
1 2
H 3 H 1 H 4 H 2
IC2 17 IK310
4I 1
4N 24F 6
4A 13
I 3
IF3 9C 3
B 14IK3 4 L- R
R- Y
R- Y R- W
R
L- Y
RL-R B
R- W
R- WR- Y
G
Y
O
Y Y
W BRW- B
W- B
WYY Y HEAD LAMP
Relay
J 32
R- B
HRLY
HU
15A H- LP
LH LWR
From Power Source System (
See Page 62)
B 9(
A)
, B10(
B)
, B11(
C)
, B12(
D) C11(
A)
, C12(
B)
High
Beam
Body ECU Combination Meter
Headlight LH
(
High Beam) Headlight LH
(
Low Beam)
Headlight RH
(
High Beam) Headlight RH
(
Low Beam)
Junction
Connector