2001 TOYOTA HIGHLANDER charging

2005 HIGHLANDER (EWD592U)
M
3
IK2 10
L- B
GRL- W
B- R
2
30 W
E
R
V
B- RD
5
IM1 5
R
1
BJ1 18B
5IO1
W- B
78
6 5
(
Cont. next page)
2 HIGHLANDER (
Cont' d)
E ngine C ontrol (
3MZ- FE)
29
STARTER Fuse
<1- 2>
Park/Neutral Posit ion SW
<1- 2>NS W STA
B B- R RSB
W- B
EB1
CCV
LE 27 1
2 B- W
B
Y
G
B- WP
R- W
W
B
Y
L A
B
D
G
VG
J
K E
L
M
N
O
P
QD 35E4EE32E1E 8A 10A20
THA 2A 1A
B- W
3AE E 16 E 17
W
Y
E2 G
G B- WWB YL2 1
2 1
2 1
6CE 15 34 E EB2 7B- W B- R B- R
BR- YG
33 D
W
A
B
C 21 6B
W+BM
W
RRL +B 2 +B B AT T
Air Conditioning Sys tem
<34- 8><35- 8>B 2
B- R
B- R
W- L2B- R
E R- W
GR
Y- GBR
8C
L- W
8E
R- L
9E
P10 E
Y- B11 E
L- Y12 E
G- Y13 E
L- R
I gnit ion Coil and I gniter s
<1- 3><1- 4> E
FAN NO. 2 Relay
<32- 3>
MREL FC #60 #50 #40 #30 #20 #10ACMG CF IGT1 IGT2 IGT3 IGT4 IGT5 IGT6 ACMACI S PRG HT2 B
Charging Sy stem
<1- 5>
11 IK21
29 D
BOX 2B3(
Shielded)
4 B- W CW W
C
IO1 16 F
BJ1 14
GR
1
B- W
STP
19 B
Electronically Controlled Transmission
and A/T I ndic ator Sys tem
<13- 2>
27 D 35 D 26 D 34 D
Elec tr onic ally
Controlled
Transmission and
A/T Indicator System
<13- 5>
NT- NT+ NC+ NC-
IGF1
Ignition Coil and Igniters
<1- 3> W- RE 24 GR
W
B- R B- R B- RGR
B- R B- W
9A
IGSW 12 B
ST 1-E E
HEE
P
2
1
Stop Light
System< 9- 1>SB
I11 AW4F BR
BR
P
PVP
4 3
14 IM1
W
V 5
S15 V1 4
J 3
H 6
V 4
V 2
M 1FAN NO. 1 Relay
<32- 3>
E 5(
A)
, E 6(
B)
, E 7(
E)
, E 8(
D)
, E 9(
C)
Engine Cont rol Module
Heated Ox ygen Sensor
(
Bank 2 Sensor 2)
Junction
Connector
Mass Air Flow Meter
Stop Light SW VSV (
ACIS No. 2) VSV (
EVAP)
VSV (
ACM) VSV
(
Canis ter Closed Valve)
E2 +B +B E1
VG E2G THA
HT OX

2005 HIGHLANDER (EWD592U)
M
2
B- R
W WW
FW
1
78
6 5
(
Cont. next page)
3 HIGHLANDER (
Cont' d)
A
B
Y W
W
B- R
W
B
Y
L
E ngine C ontrol (
2AZ- FE)
A
B
C
J
K
L
M
N
O4E E32E1E 8A 10A10 IK2
1A 6BIK2 B- W
E
B- WBATT DP
W
ABR
3
Y
B WB YL
2 1
34 E 11B- R G
A
B
C
C 21RL +B +B2 +BM
Air Conditioning Sys tem
<34- 8><35- 8>B 2E 19W
B- R
B- R
W
24 E
W- R
8E
R- W
9E
P10 E
Y- B11 E
L- Y
Ignition Coil and Igniters
<1- 3><1- 4>
Ignition Coil and Igniters
<1- 3>
MREL FC #4 #3 #2 #1 ACMG IGF1 IGT1 IGT2 IGT3 IGT4PRG
Charging Sy stem
<1- 5>
B- R
B- R
G
R- LPSW
C 10
1
G
30 E
VG29 E
EVG20 E
THA 3 1
2
R
4 5L- WL- B
2 1
E 5
18 E 6 4
21 E 31 C 3 C 22
17 C 3E2 M- M+ VTA2 VAT1 VC
(
Shielded)
GE01
BR BR G- B
VC
WB B- R
VTA1B- WYY
VTA2 M+ M- THWBR G
E02 E0 1 MOPS
W- BElec tr onic ally Controlled
Trans mis sion and A/T
Indicator System< 14- 2>
W- B
Y- BE 6 E 7
Left Side of
Cylinder BlockEF C 22
1C
FAN NO. 3 Relay
<33- 2> R- WCF
19 8STP
B
L- WE 14FAN NO. 2 Relay
<33- 3>FAN
2 1 OC 1+
C 16 15 COC 1 -
G- R G- W
B- R B- R
27 E 4 A 21 A3IO1 4IO112 BJ1 13 BJ1 BJ1
5IO118 14 BJ1
IO1 16
13 I M17IO1BJ1 164
12 IM1 15 IO1BJ1 1728139
PPMP MPMP VPMP Y
L BRB
L BRR WY RV
Y
WL
LG
Y- G SB
BR
P
BR
Elec tronic ally Cont rolled
Transmis sion and A/T
Indicator System< 14- 4>D 10 B 17 B
Y
Combination Meter
< 31- 4>SPD 9IL2Y
14 I M1
SB
I11 A
SBW5A
5B
E 28
BRE2
ST ARTER F us e
<1- 2>NSWB- RE 16
Park/Neutral Position SW
<1- 2>STABE 17 BR P
H
9A
IGSW 12 B
ST1-E
E EE
2
1
Stop Light
System< 9- 1> PP VPP
3
4D
E W- B
GR
GR6
ME01
W- BC 4
W- B
O 1
P 2
C 2
C17 T1 3
E 2
E 5(
A)
, E 6(
B)
, E 7(
E)
, E 8(
D)
, E 9(
C)
S2 8(
A)
, S29(
B)
M 1
V 4
S1 5
J 6
FAN NO. 1 Relay
<33- 3>
C a ms h a f t T i mi n g
Control Valve
Charcoal Canister Assembly
Engine Coolant
Temp. Sens or
Engine Cont rol Module
Mass Air Flow MeterOil Pressure SW
Power St eer ing Oil
Pressure SW
St op Light SWShort Connect or
Throttle Control Motor
VSV (
EVAP)
Junct ion
Connect or
VG E2G THAEKR EKN EKL EKQ EKS EKP
+B E2EKM Throttle Pos ition Sens or

SYSTEM INDEX
M OVERALL ELECTRICAL WIRING DIAGRAM
2005 HIGHLANDER (EWD592U)
348
SYSTEMS LOCATION SYSTEMS LOCATION
Air Conditioning (Automatic A/C) 34-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Conditioning (Manual A/C) 35-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Audio System (6 Speaker) 28-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Audio System (8 Speaker) 29-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic Glare-Resistant EC Mirror 20-2. . . . . . . . . . . . . . . . . . . . . . . .
Automatic Light Control 12-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Back-Up Light 9-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Charging 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cigarette Lighter 27-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combination Meter 31-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cruise Control (2AZ-FE) 3-1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cruise Control (3MZ-FE) 2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Lock Control 18-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electronically Controlled Transmission and A/T Indicator
(2AZ-FE) 14-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electronically Controlled Transmission and A/T Indicator
(3MZ-FE) 13-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Control (2AZ-FE) 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Control (3MZ-FE) 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Immobilizer System 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Deicer 25-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Fog Light 12-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Wiper and Washer 23-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Garage Door Opener 10-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight (w/ Daytime Running Light) 5-2. . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight (w/o Daytime Running Light) 6-2. . . . . . . . . . . . . . . . . . . . . . . . .
Horn 8-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Illumination 11-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior Light 10-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key Reminder 26-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Light Auto Turn Off System 26-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mirror Heater 25-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Moon Roof 20-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multiplex Communication System (BEAN Bus) 20-3. . . . . . . . . . . . . . . .
Multiplex Communication System (CAN) 15-10. . . . . . . . . . . . . . . . . . . . .
Navigation System 30-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Outlet (110V) 27-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Outlet (12V) 27-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Seat (Driver's Seat) 21-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Seat (Front Passenger's Seat) 21-3. . . . . . . . . . . . . . . . . . . . . . . .
Power Source 1~36-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Window 17-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator Fan and Condenser Fan (2AZ-FE) 33-2. . . . . . . . . . . . . . . . . .
Radiator Fan and Condenser Fan (3MZ-FE) 32-2. . . . . . . . . . . . . . . . . .
Rear Heater 36-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Window Defogger 25-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Wiper and Washer 23-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Control Mirror 24-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Belt Warning 26-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Heater 22-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shift Lock 24-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SRS 16-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop Light 9-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Taillight 7-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Theft Deterrent System 19-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire Pressure Warning System 15-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Trailer Towing 22-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turn Signal and Hazard Warning Light 8-2. . . . . . . . . . . . . . . . . . . . . . . . . .
VSC 15-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wireless Door Lock Control 18-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2005 HIGHLANDER (EWD592U)
324
J POWER SOURCE (Current Flow Chart)
Engine Room R/B (See Page 22)
FuseSystemPage
7.5ACRTAudio System (8 Speaker)
Navigation System272
266
7.5ASTARTER
Engine Control (2AZ-FE)
Engine Control (3MZ-FE)
Starting and Ignition88
74
66
10AEFI NO.2Engine Control (2AZ-FE)
Engine Control (3MZ-FE)88
74
10AETCS
Engine Control (2AZ-FE)
Engine Control (3MZ-FE)
Cruise Control (2AZ-FE)
Cruise Control (3MZ-FE)88
74
172
164
15AH-LP LH LWRHeadlight (w/ Daytime Running Light)
Headlight (w/o Daytime Running Light)11 8
122
15AH-LP RH LWR
Combination Meter
Headlight (w/ Daytime Running Light)
Headlight (w/o Daytime Running Light)282
11 8
122
15ARR HTRRear Heater312
25AA/FEngine Control (3MZ-FE)74
Engine Room Room R/B No.3 (See Page 23)
FuseSystemPage
7.5ADRLHeadlight (w/ Daytime Running Light)11 8
Fusible Link Block (F 7 on See Page 25)
FuseSystemPage
30AABS1VSC and Tire Pressure Warning System180
30AAM2Starting and Ignition66
30ACDSRadiator Fan and Condenser Fan (2AZ-FE)
Radiator Fan and Condenser Fan (3MZ-FE)294
290
30ARDIRadiator Fan and Condenser Fan (2AZ-FE)
Radiator Fan and Condenser Fan (3MZ-FE)294
290
30ARR DEFRear Window Defogger252
50AABS2VSC and Tire Pressure Warning System180
50AHTRAir Conditioning (Automatic A/C)
Air Conditioning (Manual A/C)298
304
140AALT
Automatic Light Control
Charging
Illumination
Light Auto Turn Off System
Power Outlet
Power Seat (Driver's Seat)
Radiator Fan and Condenser Fan (2AZ-FE)146
70
142
148
246
234
294
*These are the page numbers of the first page on which the related system is shown.

2005 HIGHLANDER (EWD592U)
325
J
FuseSystemPage
140AALT
Radiator Fan and Condenser Fan (3MZ-FE)
Starting and Ignition
Taillight
Theft Deterrent System290
66
128
208
Engine Room J/B (See Page 26)
FuseSystemPage
7.5AALT-SCharging70
7.5AECU-B
Air Conditioning (Automatic A/C)
Air Conditioning (Manual A/C)
Automatic Light Control
Charging
Combination Meter
Cruise Control (2AZ-FE)
Cruise Control (3MZ-FE)
Door Lock Control
Electronically Controlled Transmission and A/T Indicator (2AZ-FE)
Electronically Controlled Transmission and A/T Indicator (3MZ-FE)
Engine Control (2AZ-FE)
Engine Control (3MZ-FE)
Engine Immobilizer System
Front Fog Light
Headlight (w/ Daytime Running Light)
Headlight (w/o Daytime Running Light)
Interior Light
Key Reminder and Seat Belt Warning
Light Auto Turn Off System
Moon Roof
Navigation System
Power Window
SRS
Theft Deterrent System
VSC and Tire Pressure Warning System
Wireless Door Lock Control298
304
146
70
282
172
164
194
11 0
102
88
74
100
126
11 8
122
136
226
148
216
266
188
155
208
180
200
10ADOME
Combination Meter
Cruise Control (2AZ-FE)
Cruise Control (3MZ-FE)
Electronically Controlled Transmission and A/T Indicator (2AZ-FE)
Electronically Controlled Transmission and A/T Indicator (3MZ-FE)
Engine Control (2AZ-FE)
Engine Control (3MZ-FE)
Garage Door Opener
Illumination
Interior Light282
172
164
11 0
102
88
74
250
142
136
*These are the page numbers of the first page on which the related system is shown.

2005 HIGHLANDER (EWD592U)
327
J
FuseSystemPage
7.5AIG1
Headlight (w/ Daytime Running Light)
Headlight (w/o Daytime Running Light)
Interior Light
Key Reminder and Seat Belt Warning
Light Auto Turn Off System
Mirror Heater and Front Deicer
Moon Roof
Navigation System
Power Outlet
Power Window
Seat Heater
SRS
Theft Deterrent System
Trailer Towing
Turn Signal and Hazard Warning Light
Wireless Door Lock Control11 8
122
136
226
148
254
216
266
246
188
256
155
208
152
130
200
7.5AOBDEngine Control (2AZ-FE)
Engine Control (3MZ-FE)88
74
7.5APANELIllumination142
7.5ARAD NO.2
Air Conditioning (Automatic A/C)
Air Conditioning (Manual A/C)
Audio System (6 Speaker)
Audio System (8 Speaker)
Automatic Light Control
Door Lock Control
Headlight (w/ Daytime Running Light)
Headlight (w/o Daytime Running Light)
Interior Light
Key Reminder and Seat Belt Warning
Navigation System
Power Window
Remote Control Mirror
Shift Lock
Theft Deterrent System
Wireless Door Lock Control298
304
280
272
146
194
11 8
122
136
226
266
188
240
232
208
200
10AECU-IG
Charging
Navigation System
Shift Lock
Theft Deterrent System
VSC and Tire Pressure Warning System70
266
232
208
180
10AHEATER
Air Conditioning (Automatic A/C)
Air Conditioning (Manual A/C)
Charging
Combination Meter298
304
70
282
*These are the page numbers of the first page on which the related system is shown.

2005 HIGHLANDER (EWD592U)
60
H SYSTEM CIRCUITS
2005 HIGHLANDER
ELECTRICAL WIRING DIAGRAM
SYSTEM CIRCUITS
Page
Air Conditioning (Automatic A/C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
298
Air Conditioning (Manual A/C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Audio System (6 Speaker) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
Audio System (8 Speaker) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Automatic Glare-Resistant EC Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Automatic Light Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Back-Up Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Cigarette Lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Combination Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Cruise Control (2AZ-FE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Cruise Control (3MZ-FE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Door Lock Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Electronically Controlled Transmission and A/T Indicator (2AZ-FE) . . . . . . 110
Electronically Controlled Transmission and A/T Indicator (3MZ-FE) . . . . . . 102
Engine Control (2AZ-FE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Engine Control (3MZ-FE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Engine Immobilizer System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Front Deicer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
Front Fog Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Front Wiper and Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Garage Door Opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
Headlight (w/ Daytime Running Light) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Headlight (w/o Daytime Running Light) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Interior Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Key Reminder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Light Auto Turn Off System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Mirror Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
Moon Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Multiplex Communication System (BEAN Bus) . . . . . . . . . . . . . . . . . . . . . . . . . 258
Multiplex Communication System (CAN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Navigation System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
Power Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
Power Seat (Driver's Seat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Power Seat (Front Passenger's Seat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Power Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Radiator Fan and Condenser Fan (2AZ-FE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
Radiator Fan and Condenser Fan (3MZ-FE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
Rear Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
Rear Window Defogger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
Rear Wiper and Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Remote Control Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
Seat Belt Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

0304O-04
03-32
- SERVICE SPECIFICATIONSSTARTING & CHARGING
153 Author
: Date
:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
TORQUE SPECIFICATION
2AZ-FE
Part TightenedNVmkgfVcmftVlbf
Starter assy
Starter assy x Engine3737727
Starter wire x Terminal 30 of starter9.81007.0
Starter drive housing assy x Magnet switch assy7.57666 in.Vlbf
Starter commutator end frame assy x Starter drive housing assy6.06153 in.Vlbf
Lead wire of starter yoke x Terminal C of magnet switch assy101027.0
Battery clamp x Battery clamp bolt5.55649 in.Vlbf
Cable x Battery terminal3.53631 in.Vlbf
Generator assy (100A)
Generator assy x Engine M8
M1021
52214
53015
38
Generator wire x Generator assy9.81007.0
Generator rectifier end frame x Drive end frame assy5.85951 in.Vlbf
Generator brush holder assy x Generator rectifier end frame1.81816 in.Vlbf
Generator rear end cover x Generator rectifier end frame4.64741 in.Vlbf
Retainer plate x Drive end frame assy generator2.32320 in.Vlbf
Generator pulley x Generator rotor assy11 01,12281
Generator assy (130A)
Generator assy x Engine M8
M1021
52214
53015
38
Generator wire x Generator assy9.81007.0
Generator rectifier end frame x Drive end frame assy5.85951 in.Vlbf
Generator brush holder assy x Generator rectifier end frame1.81816 in.Vlbf
Generator rear end cover x Generator rectifier end frame4.64741 in.Vlbf
Retainer plate x Drive end frame assy generator2.32320 in.Vlbf
Generator pulley x Generator rotor assy11 01,12281
3MZ-FE
Part TightenedNVmkgfVcmftVlbf
Starter assy
Starter assy x Engine3737727
Starter wire x Terminal 30 of starter9.81007.0
Starter drive housing assy x Magnet switch assy7.57666 in.Vlbf
Starter commutator end frame assy x Starter drive housing assy6.06153 in.Vlbf
Lead wire of starter yoke x Terminal C of magnet switch assy101027.0
Battery clamp x Battery clamp bolt5.55649 in.Vlbf
Cable x Battery terminal3.53631 in.Vlbf
Generator assy (100A)
Generator assy x Generator bracket No. 25859243
Generator assy x Generator belt adjusting bar1818413
Generator wire x Generator assy9.81007.0
Generator rectifier end frame x Drive end frame assy5.85951 in.Vlbf
Generator brush holder assy x Generator rectifier end frame1.81816 in.Vlbf
Generator rear end cover x Generator rectifier end frame4.64741 in.Vlbf
Retainer plate x Drive end frame assy generator2.32320 in.Vlbf
Generator pulley x Generator rotor assy11 01,12281
Generator assy (130A)
Generator assy x Generator bracket No. 25859243
Generator assy x Generator belt adjusting bar1818413
Generator wire x Generator assy9.81007.0