2001 SUZUKI GRAND VITARA diagram

ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE) 6-1-123
Table B-5 A/C Signal Circuits Inspection (If Equipped)
WIRING DIAGRAM
INSPECTION
1. A/C control module (amplifier)
2. ECM (PCM)
Step Action Yes No
1 Check A/C Signal Circuit.
1) Check voltage at terminal E61-17 with ignition
switch ON.
A/C signal circuit specification :
A/C switch and/or heater blower switch OFF (A/
C is not operating) : 10 – 14 V
Both A/C switch and heater blower switch ON :
0 – 1.5 V
Are check result as specified?Go to Step 2.“YEL/BLK” circuit open or
short, Evaporative tem-
perature is below 1°C
(34°F) or faulty A/C sys-
tem.
2 Check A/C Cut Signal Circuit.
1) Check voltage at terminal E61-8.
A/C cut signal specification :
While engine running and A/C switch and/or
heater blower switch OFF
(A/C is not operating) : 0 – 1.5 V
While engine running at idle speed and both A/
C switch and heater blower switch ON
(A/C is operating) : 10 – 14 V
Are check result as specified?A/C control signal cir-
cuits are in good con-
dition.“GRY/WHT” circuit open
or short, Poor perfor-
mance of ECT sensor, TP
sensor, Engine start sig-
nal inputted or A/C ampli-
fier malfunction.
If none of the above
exists, substitute a
known-good ECM (PCM)
and recheck.

6-1-124 ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE)
Table B-6 A/C Condenser Fan Motor Relay Control System Inspection (If
Equipped)
WIRING DIAGRAM
INSPECTION
1. To ignition switch 3. A/C fuse 5. A/C condenser fan motor
2. Main fuse 4. A/C condenser fan motor relay 6. ECM (PCM)
WARNING:
Keep hands, tools, and clothing away from A/C condenser fan to help prevent personal injury. This
fan is electric and can come on whether or not the engine is running. The fan can start automatically
in response to the ECT sensor with the ignition switch in the “ON” position.
Step Action Yes No
1 1) Check DTC referring to “DTC CHECK” in this sec-
tion.
Is there any malfunction DTC?Go to applicable DTC
Diag. Flow Table.Go to Step 2.
2 1) Check A/C condenser fan for operation.
A/C condenser fan should be operated under follow-
ing condition A or B only.
A : When engine is running and A/C is operating.
B : When engine coolant temp. is 113°C (235°F) or
more with ignition switch ON.
Is check result as specified?This system is in
good condition.Go to Step 3.
3 1) Remove ECM (PCM) cover.
2) Check voltage between E61-22 terminal of ECM
(PCM) connected coupler and ground.
Other than conditions A and B in Step 2 :
10 – 14 V
Under condition A or B in Step 2 :
0 – 1 V
Is check result as specified?Fuse blown, “RED”,
“RED/BLK” or “RED/
BLU” circuit open,
malfunction of con-
denser fan motor or
relay.“YEL/GRN” circuit
open, “YEL/BLU” cir-
cuit open or short, or
relay malfunction.
If above are OK, sub-
stitute a known-good
ECM (PCM) and
recheck.

ENGINE AND EMISSION CONTROL SYSTEM (SEQUENTIAL MULTIPORT FUEL INJECTION FOR H27 ENGINE) 6E2-1
6E2
SECTION 6E2
ENGINE AND EMISSION CONTROL SYSTEM
(SEQUENTIAL MULTIPORT FUEL INJECTION
FOR H27 ENGINE)
CONTENTS
General Description ..................................... 6E2-2
System Flow ............................................... 6E2-3
System Diagram ......................................... 6E2-4
Air Intake System ....................................... 6E2-6
Fuel Delivery System ................................. 6E2-7
Electronic Control System .......................... 6E2-8
Engine and Emission Control Input/Output
Table ........................................................ 6E2-12
Diagnosis .................................................... 6E2-12
On-Vehicle Service..................................... 6E2-13
General .................................................... 6E2-13
Accelerator Cable Adjustment .................. 6E2-14
A/T Throttle Cable Adjustment
(A/T Vehicle) ............................................ 6E2-14Idle Speed/Idle Air Control (IAC) Duty
Inspection................................................. 6E2-15
[Using SUZUKI scan tool] .................... 6E2-15
[Not using SUZUKI scan tool]
(vehicle with monitor connector) .......... 6E2-16
Idle mixture inspection/adjustment
(vehicle without heated oxygen sensor) 6E2-17
Air Intake System ..................................... 6E2-18
Throttle body ........................................ 6E2-18
Idle air control valve (IAC valve) .......... 6E2-21
Fast idle air valve ................................. 6E2-22
Fuel Delivery System ............................... 6E2-23
Fuel pressure inspection ...................... 6E2-23
Fuel pump ............................................ 6E2-24
Fuel pressure regulator ........................ 6E2-25 WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:
Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under
“General Description” in air bag system section in order to confirm whether you are performing ser-
vice on or near the air bag system components or wiring. Please observe all WARNINGS and “Ser-
vice Precautions” under “On-Vehicle Service” in air bag system section before performing service
on or around the air bag system components or wiring. Failure to follow WARNINGS could result in
unintentional activation of the system or could render the system inoperative. Either of these two
conditions may result in severe injury.
Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system
may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
NOTE:
Whether following systems (parts) are used in the particular vehicle or not depends on specifications.
Be sure to bear this in mind when performing service work.
Monitor connector
CKP sensor
MAP sensor
EGR valve
Heated oxygen sensor or CO adjusting resistor
Three way catalytic converter, Warm-up three way catalytic converter

6E2-4 ENGINE AND EMISSION CONTROL SYSTEM (SEQUENTIAL MULTIPORT FUEL INJECTION FOR H27 ENGINE)
System Diagram

AUTOMATIC TRANSMISSION (4 A/T) 7B1-1
7B1
SECTION 7B1
AUTOMATIC TRANSMISSION (4 A/T)
CONTENTS
General Description ......................................7B1-3
Electronic Shift Control System ................... 7B1-4
Automatic gear shift diagram................... 7B1-5
Diagnosis .......................................................7B1-7
On-Board Diagnostic System
(Vehicle without monitor connector) ............ 7B1-7
On-Board Diagnostic System
(Vehicle with monitor connector) ................. 7B1-8
Precaution in Diagnosing Trouble ............... 7B1-9
Automatic Transmission Diagnostic Flow
Table ......................................................... 7B1-10
Malfunction Indicator Lamp (MIL) Check... 7B1-13
“O/D OFF” Lamp Check ............................ 7B1-13
“POWER” Lamp Check ............................. 7B1-13
Diagnostic Trouble Code (DTC) Check ..... 7B1-13
Diagnostic Trouble Code Clearance ......... 7B1-13
Diagnostic Trouble Code Table ................. 7B1-14
Fail Safe Table .......................................... 7B1-14
Visual Inspection ....................................... 7B1-14
A/T Basic Check ........................................ 7B1-14
Trouble Diagnosis Table 1 ........................ 7B1-15
Trouble Diagnosis Table 2 ........................ 7B1-15
Trouble Diagnosis Table 3 ........................ 7B1-16
Scan Tool Data ......................................... 7B1-17
Inspection of PCM and Its Circuit .............. 7B1-17Wire Harness and Connectors .................. 7B1-17
Table A-1 : No TCC Lock-Up Occurs ........ 7B1-18
Table A-2 : No Gear Shift to O/D .............. 7B1-20
Table B-1 : “O/D OFF” Light Circuit Check
(“O/D OFF” Light Doesn’t Light at Ignition
Switch ON But Engine Starts Up) ............. 7B1-22
Table B-2 : “O/D OFF” Light Circuit Check
(“O/D OFF” Light Comes ON Steadily) ..... 7B1-23
Table B-3 : “POWER” Light Circuit Check
(“POWER” Light Doesn’t Light at Ignition
Switch ON But Engine Starts Up) ............. 7B1-24
Table B-4 : “POWER” Light Circuit Check
(“POWER” Light Comes ON Steadily) ...... 7B1-25
DTC P0705 (DTC NO.72) - Transmission
Range Sensor (Switch) Circuit Malfunction7B1-26
DTC P0715 (DTC NO.76) - Input/Turbine
Speed Sensor Circuit Malfunction............. 7B1-29
DTC P0720 (DTC NO.75) Output Speed
Sensor Circuit Malfunction ........................ 7B1-32
DTC P0743 (DTC NO.65/66) -
TCC (Lock-Up) Solenoid Electrical ........... 7B1-34
DTC P0753 (DTC NO.61/62)
Shift Solenoid-A (#1) Electrical
DTC P0758 (DTC NO.63/64)
Shift Solenoid-B (#2) Electrical ................. 7B1-36 WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:
Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under
“General Description” in air bag system section in order to confirm whether you are performing ser-
vice on or near the air bag system components or wiring. Please observe all WARNINGS and “Ser-
vice Precautions” under “On-Vehicle Service” in air bag system section before performing service
on or around the air bag system components or wiring. Failure to follow WARNINGS could result in
unintentional activation of the system or could render the system inoperative. Either of these two
conditions may result in severe injury.
Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system
may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
NOTE:
For the descriptions (items) not found in this section, refer to the same section of the Service Manual
mentioned in FOREWORD of this manual.

AUTOMATIC TRANSMISSION (4 A/T) 7B1-5
Automatic gear shift diagram
Automatic shift schedule as a result of shift control is shown below. In case that select lever is shifted to L at a
higher than 55 km/h or 34 mile/h speed, 2nd or 3rd gear is operated and then down shifts to 1st at a speed lower
than that. No up shift is available in L.
The same as, the select lever is shifted to 2 at a higher than 105 km/h (65 mile/h) speed, 3rd gear is operated
and then down shifts to 2nd at a speed lower than that.
[POWER MODE]
GEAR SHIFT DIAGRAM [A] AND TCC LOCK-UP DIAGRAM [B]
Shift
1 →
→→ → 22 →
→→ → 33 →
→→ → 44 →
→→ → 33 →
→→ → 22 →
→→ → 1
Throttle
openingFull throttle km/h (mile/h) 46
(29)93
(58)160
(100)150
(94)83
(52)36
(23)
Closed throttle km/h (mile/h) 16
(10)30
(19)45
(28)38
(16)24
(11)7
(4)

7B1-6 AUTOMATIC TRANSMISSION (4 A/T)
[NORMAL MODE]
GEAR SHIFT DIAGRAM [A] AND TCC LOCK-UP DIAGRAM [B]
Shift
1 →
→→ → 22 →
→→ → 33 →
→→ → 44 →
→→ → 33 →
→→ → 22 →
→→ → 1
Throttle
openingFull throttle km/h (mile/h) 46
(29)93
(58)160
(100)150
(94)83
(52)36
(23)
Closed throttle km/h (mile/h) 11
(7)27
(17)40
(25)35
(22)21
(13)7
(4)

7B1-18 AUTOMATIC TRANSMISSION (4 A/T)
Table A-1 : No TCC Lock-Up Occurs
SYSTEM DESCRIPTION
PCM turns TCC solenoid OFF under any of the following conditions.
•Brake pedal switch : ON
•4WD LOW switch : ON
•Cruise control module : TCC OFF command signal is output (if equipped).
•ECT : ECT < 30 °C (86 °F)
TROUBLESHOOTING
WARNING:
When performing a road test, select a place where there is no traffic or possibility of a traffic acci-
dent and very careful during testing to avoid occurrence of an accident.
Road test should be carried out with 2 person, a driver and tester, on a level road.
Step Action Yes No
1Was “AUTOMATIC TRANSMISSION DIAG-
NOSTIC FLOW TABLE” performed?Go to Step 2. Go to “AUTOMATIC
TRANSMISSION DIAG-
NOSTIC FLOW TABLE” in
this section.
2 ECT check :
1) Warm up engine to normal operating tem-
perature.
2) Check ECT using scan tool.
Is ECT more than 30 °C (86 °F)?Go to Step 3. Faulty ECT sensor, its cir-
cuit or engine cooling sys-
tem.
If OK, substitute a known-
good PCM and recheck.
3 Perform running test under the following condi-
tions and check voltage between C51-1-8 termi-
nal of PCM coupler and ground.
•Normal mode in “D” range.
•Transfer “2H” position.
•Cruise control is not operated (if equipped).
•Brake pedal released.
•Drive vehicle with TCC ON condition refer-
ring to “TCC LOCK-UP DIAGRAM” in this
section.
Is it battery voltage?Faulty TCC solenoid
valve, its circuit or trans-
mission.Go to Step 4.
4 Brake switch signal inspection :
With ignition switch ON, check voltage between
E61-34 terminal of PCM coupler terminal and
ground.
Brake switch specification
Brake pedal released : 0 V
Brake pedal depressed : Battery voltage
Is the result as specified?Go to Step 5. Faulty brake pedal switch
or its circuit.
If OK, substitute a known-
good PCM and recheck.