MODEL T30 SERIES
© 2002 NISSAN EUROPE S.A.S.
All rights reserved. No part of this Electronic Service Manual may be reproduced or stored in a retrieval system, or transmitted in any
form, or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Nissan
Europe S.A.S., Paris, France.
A GENERAL INFORMATION
B ENGINE
C TRANSMISSION/
TRANSAXLE
D DRIVELINE/AXLE
E SUSPENSION
F BRAKES
G STEERING
H RESTRAINTS
IBODY
J AIR CONDITIONER
K ELECTRICAL
L MAINTENANCE
M INDEXGI General Information
EM Engine Mechanical
LU Engine Lubrication System
CO Engine Cooling System
EC Engine Control System
FL Fuel System
EX Exhaust System
ACC Accelerator Control System
CL Clutch
MT Manual Transaxle
AT Automatic Transaxle
TF Transfer
PR Propeller Shaft
RFD Rear Final Drive
FAX Front Axle
RAX Rear Axle
FSU Front Suspension
RSU Rear Suspension
WT Road Wheels & Tires
BR Brake System
PB Parking Brake System
BRC Brake Control System
PS Power Steering System
SB Seat Belts
SRS Supplemental Restraint System (SRS)
BL Body, Lock & Security System
GW Glasses, Window System & Mirrors
RF Roof
EI Exterior & Interior
IP Instrument Panel
SE Seat
ATC Automatic Air Conditioner
MTC Manual AIr Conditioner
SC Starting & Charging System
LT Lighting System
DI Driver Information System
WW Wiper, Washer & Horn
BCS Body Control System
LAN LAN System
AV Audio, Visual & Telephone System
PG Power Supply, Ground & Circuit Elements
MA Maintenance
IDX Alphabetical Index
QUICK REFERENCE INDEX
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PRECAUTIONS
CAUTION:
●Do not use home heating oil, gasoline or other alternate fuels in your diesel engine. The use of
those can cause engine damage.
●Do not use summer fuel at temperatures below –7°C (20°F). The cold temperatures will cause wax
to form in the fuel. As a result, it may prevent the engine from running smoothly.
●Do not add gasoline or other alternate fuels to diesel fuel.
Precautions for Multiport Fuel Injection System or Engine Control SystemEAS000FT
●Before connecting or disconnecting any harness connector for
the multiport fuel injection system or ECM:
Turn ignition switch to “OFF” position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.
●Before disconnecting pressurized fuel line from fuel pump to
injectors, be sure to release fuel pressure.
●Be careful not to jar components such as ECM and mass air
flow sensor.
Precautions for Turbocharger (If Equipped)EAS000FU
The turbocharger turbine revolves at extremely high speeds and
becomes very hot. Therefore, it is essential to maintain a clean sup-
ply of oil flowing through the turbocharger and to follow all required
maintenance instructions and operating procedures.
●Always use the recommended oil. Follow the instructions for
proper time to change the oil and proper oil level.
●Avoid accelerating engine to a high rpm immediately after start-
ing.
●If engine had been operating at high rpm for an extended period
of time, let it idle for a few minutes prior to shutting if off.
Precautions for HosesEAS000FV
HOSE REMOVAL AND INSTALLATION
●To prevent damage to rubber hose, do not pry off rubber hose
with tapered tool or screwdriver.
●To reinstall the rubber hose securely, make sure that hose inser-
tion length and orientation is correct. (If tube is equipped with
hose stopper, insert rubber hose into tube until it butts up
against hose stopper.)
SGI787
SGI292
SMA019D
SMA020D
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SERVICE INFORMATION FOR ELECTRICAL INCIDENT
no voltage; short is further down the circuit than SW1.
●With SW1 closed, relay and solenoid disconnected and the DMM leads across both fuse terminals, check
for voltage.
voltage; short is between SW1 and the relay (point B).
no voltage; short is further down the circuit than the relay.
●With SW1 closed, relay contacts jumped with fused jumper wire check for voltage.
voltage; short is down the circuit of the relay or between the relay and the disconnected solenoid (point C).
no voltage; retrace steps and check power to fuse block.
Ground Inspection
Ground connections are very important to the proper operation of electrical and electronic circuits. Ground
connections are often exposed to moisture, dirt and other corrosive elements. The corrosion (rust) can
become an unwanted resistance. This unwanted resistance can change the way a circuit works.
Electronically controlled circuits are very sensitive to proper grounding. A loose or corroded ground can drasti-
cally affect an electronically controlled circuit. A poor or corroded ground can easily affect the circuit. Even
when the ground connection looks clean, there can be a thin film of rust on the surface.
When inspecting a ground connection follow these rules:
●Remove the ground bolt or screw.
●Inspect all mating surfaces for tarnish, dirt, rust, etc.
●Clean as required to assure good contact.
●Reinstall bolt or screw securely.
●Inspect for “add-on” accessories which may be interfering with the ground circuit.
●If several wires are crimped into one ground eyelet terminal, check for proper crimps. Make sure all of the
wires are clean, securely fastened and providing a good ground path. If multiple wires are cased in one
eyelet make sure no ground wires have excess wire insulation.
For detailed ground distribution information, refer to “Ground Distribution” in PG section.
Voltage Drop Tests
Voltage drop tests are often used to find components or circuits which have excessive resistance. A voltage
drop in a circuit is caused by a resistance when the circuit is in operation.
Check the wire in the illustration. When measuring resistance with DMM, contact by a single strand of wire will
give reading of 0 ohms. This would indicate a good circuit. When the circuit operates, this single strand of wire
is not able to carry the current. The single strand will have a high resistance to the current. This will be picked
up as a slight voltage drop.
Unwanted resistance can be caused by many situations as follows:
●Undersized wiring (single strand example)
●Corrosion on switch contacts
●Loose wire connections or splices.
SGI853
CONSULT-II CHECKING SYSTEM
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CONSULT-II CHECKING SYSTEMPFP:00000
DescriptionEAS000G8
●CONSULT-II is a hand-held type tester. When it is connected with a diagnostic connector equipped on the
vehicle side, it will communicate with the control unit equipped in the vehicle and then enable various
kinds of diagnostic tests.
●Refer to “CONSULT-II Software Operation Manual” for more information.
Function and System Application EAS000G9
x:Applicable
*1: Nissan Anti-Theft System
Nickel Metal Hydride Battery Replacement EAS000GA
CONSULT-II contains a nickel metal hydride battery. When replacing the battery obey the following:
WARNING:
Replace the nickel metal hydride battery with Genuine CONSULT-II battery only. Use of another bat-
tery may present a risk of fire or explosion. The battery may present a fire or chemical burn hazard if
mistreated. Do not recharge, disassemble or dispose of in fire.
Keep the battery out of reach of children and discard used battery conforming to the local regulations.
Diagnostic test
modeFunction
ENGINE
A/T
AIR BAG
ABS
ABS (Including ESP)
ALL MODE 4WD
NATS*1
Work supportThis mode enables a technician to adjust some devices faster and more accu-
rately by following the indications on CONSULT-II.x- -- x- -
Self-diagnostic
resultsSelf-diagnostic results can be read and erased quickly. x x x x x x x
Trouble diagnos-
tic recordCurrent self-diagnostic results and all trouble diagnostic records previously
stored can be read.--x----
Data monitor Input/Output data in the ECM can be read. x x - x x x -
Active testDiagnostic Test Mode in which CONSULT-II drives some actuators apart from the
ECMs and also shifts some parameters in a specified range.x- -xx- -
DTC confirmationThe results of SRT (System Readiness Test) and the self-diagnosis status/result
can be confirmed.x------
DTC work sup-
portSelect the operating condition to confirm Diagnosis Trouble Codes. -x-----
ECM part number ECM part number can be read. x x - x x x -
ECU discrimi-
nated No.Classification number of a replacement ECU can be read to prevent an incorrect
ECU from being installed.--x----
Function testConducted by CONSULT-II instead of a technician to determine whether each
system is “OK” or “NG”.xxxxx - -
Control unit ini-
tializationAll registered ignition key IDs in NATS components can be initialized and new
IDs can be registered.------x
Self-function
checkECM checks its own NATS communication interface. - - - - - - x
EM-12
[QR]
DRIVE BELTS
DRIVE BELTS
PFP:02117
Checking Drive BeltsEBS00KN7
WARNING:
Be sure to perform when the engine is stopped.
●Make sure that the indicator (single line notch on fixed side) of drive belt auto-tensioner is within the pos-
sible use range (between three line notches on moving side).
NOTE:
●Check the drive belt auto-tensioner indicator (single line notch on fixed side) when the engine is cold.
●When the new drive belt is installed, the indicator (single line notch on fixed side) should be within the
range A.
●Visually check entire belt for wear, damage or cracks.
●If the indicator (single line notch on fixed side) is out of possible use range or belt is damaged, replace the
belt.
Tension AdjustmentEBS00KN8
Belt tensioning is not necessary, as it is automatically adjusted by drive belt auto-tensioner.
Removal and InstallationEBS00KN9
REMOVAL
1. Remove splash cover on RH undercover.
2. With box wrench, and while securely holding the hexagonal part
in pulley center of drive belt auto-tensioner, move the wrench
handle in the direction of arrow (loosening direction of ten-
sioner).
CAUTION:
Avoid placing hand in a location where pinching may occur
if the holding tool accidentally comes off.
3. Insert a rod approximately 6 mm (0.24 in) in diameter into retain-
ing boss to fix auto-tensioner pulley.
●Leave auto-tensioner pulley arm locked until belt is installed
again.
4. Loosen drive belt from water pump pulley in sequence, and remove it.
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DRIVE BELTS
EM-13
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INSTALLATION
1. With box wrench, and while securely holding the hexagonal part in pulley center of drive belt auto-ten-
sioner, move the wrench handle in the direction of arrow (loosening direction of tensioner).
CAUTION:
Avoid placing hand in a location where pinching may occur if the holding tool accidentally comes
off.
2. Insert a rod approximately 6 mm (0.24 in) in diameter into retaining boss to fix auto-tensioner pulley.
3. Hook drive belt onto all pulleys except for water pump. Hook drive belt onto water pump pulley at the end.
CAUTION:
Confirm belts are completely set to pulleys.
4. Release auto-tensioner, and apply tensions to belt.
5. Turn crankshaft pulley clockwise several times to equalize tension between each pulley.
6. Confirm tensions of belt at indicator is within the allowable use range. Refer to EM-12, "
Checking Drive
Belts" .
Removal and Installation of Drive Belt Auto-TensionerEBS00KNA
REMOVAL
1. Remove splash cover on RH undercover.
2. Remove drive belt.
●Keep auto-tensioner pulley fixed with a tool such as a short-length screwdriver.
3. Remove drive belt auto-tensioner.
●Remove and install drive belt auto-tensioner by fixing auto-tensioner pulley.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Install drive belt auto-tensioner carefully not to damage the water pump pulley.
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FUEL INJECTOR AND FUEL TUBE
EM-33
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●Do not remove or disassembly parts unless instructed as shown in the figure.
REMOVAL
1. Release fuel pressure. Refer to EC-775, "FUEL PRESSURE RELEASE" [QR20DE (WITH EURO-OBD)],
EC-1139, "
FUEL PRESSURE RELEASE" [QR20DE (WITHOUT EURO-OBD)], EC-42, "FUEL PRES-
SURE RELEASE" [QR25DE (WITH EURO-OBD)] or EC-452, "FUEL PRESSURE RELEASE" [QR25DE
(WITHOUT EURO-OBD)].
2. Remove air duct, air cleaner case (upper) assembly.
3. Disconnect fuel hose quick connector at fuel tube side.
●Regarding how to disconnect and connect quick connector, Refer to EM-16, "INTAKE MANIFOLD" .
CAUTION:
●Prepare a container of cloth for spilled fuel.
●This operation should be performed, in a place where free from fire.
●While hoses are disconnected seal their openings with vinyl bag or similar material to prevent
foreign material from entering them.
4. Remove intake manifold collector. Refer to EM-16, "
INTAKE MANIFOLD" .
5. Disconnect sub-harness for injector at engine front side, and remove it from bracket.
6. Loosen mounting bolts in the reverse order in the figure, and
remove fuel tube and fuel injector assembly.
7. Remove fuel tube and fuel injector assembly.
●Release clip and remove it.
●Pull fuel injector straight out of fuel tube.
●Be careful not to damage nozzle part.
●Avoid any impact such as a dropping.
●Do not disassemble or adjust it.
INSTALLATION
1. Install O-rings to fuel injector paying attention to the items below.
●Lubricate O-rings by smearing new engine oil.
●Be careful not to scratch it with a tool or fingernails dur-
ing installation. Also be careful not to twist or stretch O-
ring. If O-ring was stretched while it is attached, do no
insert it into fuel tube immediately.
2. Install fuel injector to fuel tube with the following procedure.
●Insert clip into clip mounting groove on fuel injector.
●Insert clip so that projection A of fuel injector matches notch A
of the clip.
●Do not reuse clip. Replace it with a new one.
●Be careful to keep clip from interfering with O-ring. If interfer-
ence occurs, replace O-ring.
3. Insert fuel injector into fuel tube with clip attached.
●Insert it while matching it to the axial center.
●Insert fuel injector so that projection B of fuel injector matches
notch B of the clip.
●Make sure that fuel tube flange is securely fixed in flange fixing groove on clip.
●Make sure that installation is complete by checking that fuel injector does not rotate or come off.
4. Install fuel tube assembly with the following procedure.
a. Insert the tip of each fuel injector into intake manifold.
KBIA0239E
O-ring color
Fuel tube side (Upper side) : Black
Intake manifold side (Lower side) : Green
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EM-38
[QR]
TIMING CHAIN
REMOVAL
1. Remove the parts listed below.
●Engine hood
●Engine undercover
●PCV hose
●Ignition coil; Refer to EM-29, "IGNITION COIL" .
●Rocker cover; Refer to EM-35, "ROCKER COVER" .
●Engine coolant reservoir tank
●Drive belt; Refer to EM-12, "REMOVAL" .
●Alternator
●Drive belt auto-tensioner; Refer to EM-13, "REMOVAL" .
●Exhaust front tube; Refer to EX-2, "Removal and Installation" .
2. Remove A/C compressor from engine. Temporarily secure A/C compressor to vehicle side with a rope to
avoid putting a load on them.
3. Remove bracket mounting bolts for fixing A/C piping on right strut housing and exhaust manifold cover.
Doing so simplifies moving.
4. Move power steering pump with piping connected, and secure it to vehicle side temporarily.
5. Pull power steering reservoir tank out of brackets to move power steering piping.
CAUTION:
To avoid power steering fluid leakage, temporarily fix reservoir tank vertically.
6. Suspend engine with a hoist, and support the engine posture.
For installation of engine slingers, refer to EM-69, "
ENGINE ASSEMBLY" .
7. Remove RH engine mount insulator.
8. Remove center member and rear engine mounting bracket.
9. Drain engine oil.
10. Remove oil pan upper and lower, and oil strainer. Refer to EM-26, "
OIL PAN AND OIL STRAINER" .
11. Remove intake valve timing control cover.
a. Loosen bolts in reverse order shown in the figure.
b. Remove the cover using Tool (Seal cutter).
CAUTION:
Be careful not to damage mounting surface.
12. Pull chain guide between camshaft sprockets out through front
cover.
13. Set No. 1 cylinder at TDC on its compression stroke with the fol-
lowing procedure.
a. Rotate crankshaft pulley clockwise and align mating marks to
timid indicator on front cover.
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