EC-1168
[QR20(WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
27 LG/BCooling fan relay
(High)[Engine is running]
●Cooling fan is not operating
●Cooling fan is operating at low speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
●Cooling fan is operating at high speed0 - 1.0V
29 B/P Fuel pump relay[Ignition switch “ON”]
●For 1 seconds after turning ignition switch “ON”
[Engine is running]0 - 1.0V
[Ignition switch “ON”]
●More than 1 seconds after turning ignition switch
“ON”.BATTERY VOLTAGE
(11 - 14V)
30 PU/WAir conditioner cut
signal[Engine is running]
●Both A/C switch and blower switch are “ON”
(Compressor operates).Approximately 0V
[Engine is running]
●A/C switch is “ON”
(Compressor not operates).Approximately 4.6V
33B/W
(With A/T)
W
(With M/T)CAN communication
line[Ignition switch “ON”]Approximately 2.6V
Output voltage varies with the
communication status.
34L/R
(With A/T)
R
(With M/T)CAN communication
line[Ignition switch “ON”]Approximately 2.4V
Output voltage varies with the
communication status.
36 L/OR Tachometer signal[Engine is running]
●Warm-up condition
●Idle speed6 - 7V
[Engine is running]
●Engine speed is 2,500 rpm6 - 7V
37 LGCooling fan relay
(Low)[Engine is running]
●Cooling fan is not operatingBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
●Cooling fan is operating0 - 1.0V
40 P Stop lamp switch[Engine is running]
●Brake pedal releasedApproximately 0V
[Engine is running]
●Brake pedal depressedBATTERY VOLTAGE
(11 - 14V)
41 B/Y Start signal[Ignition switch “ON”]Approximately 0V
[Ignition switch “START”]9 - 14V TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB0523E
PBIB0524E
EC-1174
[QR20(WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-1142
.
CONSULT-II INSPECTION PROCEDURE
1. Turn ignition switch OFF.
ItemDIAGNOSTIC TEST MODE
WORK
SUPPORTSELF-DIAGNOSTIC
RESULTS
DATA
MONI-
TORDATA
MONI-
TOR
(SPEC)ACTIVE
TEST
DTC*1FREEZE
FRAME
DATA*2
ENGINE CONTROL COMPONENT PARTS
INPUT
Crankshaft position sensor (POS)××××
Camshaft position sensor (PHASE)×
Mass air flow sensor×××
Engine coolant temperature sensor×××××
Heated oxygen sensor 1×××
Heated oxygen sensor 2××
Wheel sensor (Vehicle speed signal)××××
Accelerator pedal position sensor×××
Throttle position sensor×××
Intake air temperature sensor××
Knock sensor×
Refrigerant pressure sensor××
Ignition switch (start signal)××
Closed throttle position switch (accelera-
tor pedal position sensor signal)××
Air conditioner switch××
Park/neutral position (PNP) switch××
Stop lamp switch×××
Power steering pressure sensor×××
Battery voltage××
Load signal××
ENGINE CONTROL COMPONENT PARTS
OUTPUT
Injectors×× ×
Power transistor (Ignition timing)×× ×
Throttle control motor relay×××
EVAP canister purge volume control sole-
noid valve×× ×
Air conditioner relay××
Fuel pump relay××××
Cooling fan relay××××
Heated oxygen sensor 1 heater××
Heated oxygen sensor 2 heater××
Intake valve timing control solenoid valve×× ×
Calculated load value×××
TROUBLE DIAGNOSIS
EC-1177
[QR20(WITHOUT EURO-OBD)]
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DATA MONITOR MODE
Monitored Item
×: Applicable
Monitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSCAN
DIAG
SUP-
PORT
MNTRDescription Remarks
ENG SPEED [rpm]××
●Indicates the engine speed computed
from the signals of the crankshaft posi-
tion sensor (POS) and camshaft posi-
tion sensor (PHASE).●Accuracy becomes poor if engine
speed drops below the idle rpm.
●If the signal is interrupted while the
engine is running, an abnormal
value may be indicated.
MAS A/F SE-B1 [V]××
●The signal voltage of the mass air flow
sensor is displayed.●When the engine is stopped, a
certain value is indicated.
COOLAN TEMP/S
[°C] or [°F]××
●The engine coolant temperature (deter-
mined by the signal voltage of the
engine coolant temperature sensor) is
displayed.
●When the engine coolant tempera-
ture sensor is open or short-cir-
cuited, ECM enters fail-safe mode.
The engine coolant temperature
determined by the ECM is dis-
played.
HO2S1 (B1) [V]××
●The signal voltage of heated oxygen
sensor 1 is displayed.
HO2S2 (B1) [V]××
●The signal voltage of heated oxygen
sensor 2 is displayed.
HO2S1 MNTR (B1)
[RICH/LEAN]××
●Display of heated oxygen sensor 1 sig-
nal during air-fuel ratio feedback control:
RICH ... means the mixture became
“rich”, and control is being affected
toward a leaner mixture.
LEAN ... means the mixture became
“lean”, and control is being affected
toward a rich mixture.●After turning ON the ignition
switch, “RICH” is displayed until
air-fuel mixture ratio feedback
control begins.
●When the air-fuel ratio feedback is
clamped, the value just before the
clamping is displayed continu-
ously.
HO2S2 MNTR (B1)
[RICH/LEAN]×
●Display of heated oxygen sensor 2 sig-
nal:
RICH ... means the amount of oxygen
after three way catalyst is relatively
small.
LEAN ... means the amount of oxygen
after three way catalyst is relatively
large.
●When the engine is stopped, a
certain value is indicated.
VHCL SPEED SE
[km/h] or [mph]××
●The vehicle speed computed from the
vehicle speed signal is displayed.
BATTERY VOLT
[V]××
●The power supply voltage of ECM is dis-
played.
ACCEL SEN 1 [V]××
●The accelerator pedal position sensor
signal voltage is displayed.
ACCEL SEN 2 [V]×
THRTL SEN 1 [V]××
●The throttle position sensor signal volt-
age is displayed.
THRTL SEN 2 [V]×
INT/A TEMP SE
[°C] or [°F]××
●The intake air temperature (determined
by the signal voltage of the intake air
temperature sensor) is indicated.
START SIGNAL
[ON/OFF]××
●Indicates [ON/OFF] condition from the
starter signal.●After starting the engine, [OFF] is
displayed regardless of the starter
signal.
EC-1180
[QR20(WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
NOTE:
●Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
DATA MONITOR (SPEC) MODE
Monitored Item
NOTE:
●Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item
CAN COMM
[OK/NG]×
●Indicates the communication condition
of CAN communication line.●These items are not displayed in
“SELECTION FROM MENU”
mode. CAN CIRC 1
[OK/UNKWN]×
CAN CIRC 2
[OK/UNKWN]×
CAN CIRC 3
[OK/UNKWN]×
CAN CIRC 4
[OK/UNKWN]×
CAN CIRC 5
[OK/UNKWN]× Monitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSCAN
DIAG
SUP-
PORT
MNTRDescription Remarks
Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
ENG SPEED [rpm]×
●Indicates the engine speed computed
from the signals of the crankshaft posi-
tion sensor (POS) and camshaft position
sensor (PHASE).
MAS A/F SE-B1 [V]××
●The signal voltage of the mass air flow
sensor specification is displayed.●When engine is running specification
range is indicated.
B/FUEL SCHDL
[msec]
●“Base fuel schedule” indicates the fuel
injection pulse width programmed into
ECM, prior to any learned on board cor-
rection.
●When engine is running specification
range is indicated.
A/F ALPHA-B1 [%]×
●The mean value of the air-fuel ratio feed-
back correction factor per cycle is indi-
cated.●When engine is running specification
range is indicated.
●This data also includes the data for the
air-fuel ratio learning control.
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION
●Engine: Return to the original
trouble condition
●Change the amount of fuel injec-
tion using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
●Harness and connectors
●Fuel injectors
●Heated oxygen sensor 1
IGNITION TIM-
ING
●Engine: Return to the original
trouble condition
●Timing light: Set
●Retard the ignition timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
●Perform “Idle Air Volume Learn-
ing”.
TROUBLE DIAGNOSIS
EC-1181
[QR20(WITHOUT EURO-OBD)]
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REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA)
Description
CONSULT-II has two kinds of triggers and they can be selected by
touching “SETTING” in “DATA MONITOR” mode.
1. “AUTO TRIG” (Automatic trigger):
–The malfunction will be identified on the CONSULT-II screen in
real time.
In other words, DTC/1st trip DTC and malfunction item will be
displayed if the malfunction is detected by ECM.
At the moment a malfunction is detected by ECM, “MONITOR”
in “DATA MONITOR” screen is changed to “Recording Data ...
xx%” as shown at right, and the data after the malfunction detec-
tion is recorded. Then when the percentage reached 100%,
“REAL-TIME DIAG” screen is displayed. If “STOP” is touched on
the screen during “Recording Data ... xx%”, “REAL-TIME DIAG” screen is also displayed.
The recording time after the malfunction detection and the recording speed can be changed by “TRIG-
GER POINT” and “Recording Speed”. Refer to CONSULT-II OPERATION MANUAL.
2. “MANU TRIG” (Manual trigger):
–DTC/1st trip DTC and malfunction item will not be displayed automatically on CONSULT-II screen even
though a malfunction is detected by ECM.
DATA MONITOR can be performed continuously even though a malfunction is detected.
Operation
1. “AUTO TRIG”
POWER BAL-
ANCE
●Engine: After warming up, idle
the engine.
●A/C switch “OFF”
●Shift lever “N”
●Cut off each injector signal one at
a time using CONSULT-II.Engine runs rough or dies.
●Harness and connectors
●Compression
●Fuel injectors
●Power transistor
●Spark plugs
●Ignition coils
COOLING FAN
●Ignition switch: ON
●Turn the cooling fan “ON” and
“OFF” with CONSULT-II.Cooling fan moves and stops.
●Harness and connectors
●Cooling fan relay
●Cooling fan motor
ENG COOLANT
TEMP
●Engine: Return to the original
trouble condition
●Change the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
●Harness and connectors
●Engine coolant temperature sen-
sor
●Fuel injectors
FUEL PUMP
RELAY
●Ignition switch: ON (Engine
stopped)
●Turn the fuel pump relay “ON”
and “OFF” using CONSULT-II
and listen to operating sound.Fuel pump relay makes the operat-
ing sound.●Harness and connectors
●Fuel pump relay
PURG VOL
CONT/V
●Engine: After warming up, run
engine at 1,500 rpm.
●Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-II.Engine speed changes according to
the opening percent.●Harness and connectors
●Solenoid valve
V/T ASSIGN
ANGLE
●Engine: Return to the original
trouble condition
●Change intake valve timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
●Harness and connectors
●Intake valve timing control sole-
noid valve TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
SEF706XSEF707X
TROUBLE DIAGNOSIS
EC-1183
[QR20(WITHOUT EURO-OBD)]
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B/FUEL SCHDL
●Engine: After warming up
●Shift lever: N
●Air conditioner switch: OFF
●No-loadIdle 2.5 - 3.5 msec
2,000 rpm 2.5 - 3.5 msec
A/F ALPHA-B1
●Engine: After warming upMaintaining engine speed at 2,000
rpm54% - 155%
COOLAN TEMP/S
●Engine: After warming up More than 70°C (158°F)
HO2S1 (B1)
●Engine: After warming upMaintaining engine speed at 2,000
rpm0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S2 (B1)
●Engine: After warming upRevving engine from idle up to 3,000
rpm quickly0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S1 MNTR (B1)
●Engine: After warming upMaintaining engine speed at 2,000
rpmLEAN←→ RICH
Changes more than 5 times dur-
ing 10 seconds.
HO2S2 MNTR (B1)
●Engine: After warming upRevving engine from idle up to 3,000
rpm quicklyLEAN←→ RICH
VEH SPEED SE
●Turn drive wheels and compare CONSULT-II value with the speedometer
indication.Almost the same speed as the
speedometer indication
BATTERY VOLT
●Ignition switch: ON (Engine stopped) 11 - 14V
ACCEL SEN1
●Ignition switch: ON
(engine stopped)Accelerator pedal: Fully released 0.41 - 0.71V
Accelerator pedal: Fully depressed More than 3.9V
ACCEL SEN2*
2●Ignition switch: ON
(engine stopped)Accelerator pedal: Fully released 0.15 - 0.97V
Accelerator pedal: Fully depressed More than 3.8V
THRTL SEN1
THRTL SEN2*
2
●Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released More than 0.36V
●Shift lever:
D (A/T model)
1st (M/T model)Accelerator pedal: Fully depressed Less than 4.75V
START SIGNAL
●Ignition switch: ON → START → ON OFF → ON → OFF
CLSD THL POS
●Ignition switch: ONAccelerator pedal: Fully released ON
Accelerator pedal: Slightly depressed OFF
AIR COND SIG
●Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
P/N POSI SW
●Ignition switch: ONShift lever:
P or N (A/T model)
Neutral (M/T model)ON
Shift lever: Except above OFF
PW/ST SIGNAL
●Engine: After warming up, idle
the engineSteering wheel is in neutral position.
(Forward direction)OFF
Steering wheel is turned. ON
LOAD SIGNAL
●Ignition switch: ONRear window defogger switch is ON
and/or lighting switch is in 2nd.ON
Rear window defogger switch is OFF
and lighting switch is OFF.OFF
IGNITION SW
●Ignition switch: ON → OFF → ON ON → OFF → ON
HEATER FAN SW
●Engine: After warming up, idle
the engineHeater fan is operating. ON
Heater fan is not operating OFF
BRAKE SW
●Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON MONITOR ITEM CONDITION SPECIFICATION
TROUBLE DIAGNOSIS
EC-1185
[QR20(WITHOUT EURO-OBD)]
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*1: These items are not applied for M/T models without ESP.
*2: Accelerator pedal position sensor 2 signal and throttle position sensor 2 signal are converted by ECM internally. Thus, they differ
from ECM terminals voltage signal.
Major Sensor Reference Graph in Data Monitor ModeEBS00N47
The following are the major sensor reference graphs in “DATA MONITOR” mode.
CLSD THL POS, ACCEL SEN 1, THRTL SEN 1
Below is the data for “CLSD THL POS”, “ACCEL SEN 1” and “THRTL SEN 1” when depressing the accelera-
tor pedal with the ignition switch “ON” and with selector lever in “D” position (A/T models) or with shift lever in
“1st” position (M/T models).
The signal of “ACCEL SEN 1” and “THRTL SEN 1” should rise gradually without any intermittent drop or rise
after “CLSD THL POS” is changed from “ON” to “OFF”.
ENG SPEED, MAS A/F SE-B1, THRTL SEN 1, HO2S2 (B1), HO2S1 (B1), INJ PULSE-B1
Below is the data for “ENG SPEED”, “MAS A/F SE-B1”, “THRTL SEN 1”, “HO2S2 (B1)”, “HO2S1 (B1)” and
“INJ PULSE-B1” when revving engine quickly up to 4,800 rpm under no load after warming up engine suffi-
ciently.
TRVL AFTER MIL●Ignition switch: ONVehicle has traveled after MI has
turned ON.0 - 65,535 km
(0 - 40,723 mile)
AC PRESS SEN
●Ignition switch: ON (Engine stopped) Approx. 0V
●Engine: Idle
●Air conditioner switch: OFF1.0 - 4.0V
CAN COMM*
1
●Ignition switch: ONOK
CAN CIRC 1*
1OK
CAN CIRC 2*
1OK (A/T models)
UNKWN (M/T models with ESP)
CAN CIRC 3*
1UNKWN (A/T models)
OK (M/T models with ESP)
CAN CIRC 4*
1UNKWN
CAN CIRC 5*
1UNKWN MONITOR ITEM CONDITION SPECIFICATION
PBIB0198E
EC-1196
[QR20(WITHOUT EURO-OBD)]
POWER SUPPLY CIRCUIT FOR ECM
6. DETECT MALFUNCTIONING PART
Check the following.
●10A fuse
●20A fuse
●Harness connectors E60, F36
●Harness connectors E61, F38
●Harness for open or short between ECM relay and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 20 and ECM relay terminal 2.
Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> Go to EC-1331, "IGNITION SIGNAL" .
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK ECM POWER SUPPLY CIRCUIT-III
1. Turn ignition switch “ON” and then “OFF”.
2. Check voltage between ECM terminals, 109, 111 and ground
with CONSULT-II or tester.
OK or NG
OK >> GO TO 13.
NG (Battery voltage does not exist.)>>GO TO 9.
NG (Battery voltage exists for more than a few seconds.)>>GO TO 11. Continuity should exist.
Voltage: After turning ignition switch "OFF", battery
voltage will exist for a few seconds, then
drop approximately 0V.
PBIB0536E