EC-102
[QR25(WITH EURO-OBD)]
TROUBLE DIAGNOSIS
DATA MONITOR (SPEC) MODE
Monitored Item
NOTE:
●Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item
Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
ENG SPEED [rpm]×
●Indicates the engine speed computed
from the signals of the crankshaft posi-
tion sensor (POS) and camshaft position
sensor (PHASE).
MAS A/F SE-B1 [V]××
●The signal voltage of the mass air flow
sensor specification is displayed.●When engine is running specification
range is indicated.
B/FUEL SCHDL
[msec]
●“Base fuel schedule” indicates the fuel
injection pulse width programmed into
ECM, prior to any learned on board cor-
rection.
●When engine is running specification
range is indicated.
A/F ALPHA-B1 [%]×
●The mean value of the air-fuel ratio feed-
back correction factor per cycle is indi-
cated.●When engine is running specification
range is indicated.
●This data also includes the data for the
air-fuel ratio learning control.
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION
●Engine: Return to the original
trouble condition
●Change the amount of fuel injec-
tion using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
●Harness and connectors
●Fuel injectors
●Heated oxygen sensor 1
IGNITION TIM-
ING
●Engine: Return to the original
trouble condition
●Timing light: Set
●Retard the ignition timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
●Perform “Idle Air Volume Learn-
ing”.
POWER BAL-
ANCE
●Engine: After warming up, idle
the engine.
●A/C switch “OFF”
●Shift lever “N”
●Cut off each injector signal one at
a time using CONSULT-II.Engine runs rough or dies.
●Harness and connectors
●Compression
●Fuel injectors
●Power transistor
●Spark plugs
●Ignition coils
COOLING FAN
●Ignition switch: ON
●Turn the cooling fan “ON” and
“OFF” with CONSULT-II.Cooling fan moves and stops.
●Harness and connectors
●Cooling fan relay
●Cooling fan motor
ENG COOLANT
TEMP
●Engine: Return to the original
trouble condition
●Change the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
●Harness and connectors
●Engine coolant temperature sen-
sor
●Fuel injectors
FUEL PUMP
RELAY
●Ignition switch: ON (Engine
stopped)
●Turn the fuel pump relay “ON”
and “OFF” using CONSULT-II
and listen to operating sound.Fuel pump relay makes the operat-
ing sound.●Harness and connectors
●Fuel pump relay
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
EC-205
[QR25(WITH EURO-OBD)]
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7.CHECK INJECTOR
1. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
2. Turn ignition switch “OFF”.
3. Disconnect injector harness connectors.
4. Remove injector gallery assembly. Refer to EM-32
.
Keep fuel hose and all injectors connected to injector gallery.
The injector harness connectors should remain connected.
5. Disconnect all ignition coil harness connectors.
6. Prepare pans or saucers under each injector.
7. Crank engine for about 3 seconds. Make sure that fuel sprays
out from injectors.
OK or NG
OK >> GO TO 8.
NG >> Replace injectors from which fuel does not spray out.
Always replace O-ring with new ones.
8.CHECK INTERMITTENT INCIDENT
Refer to EC-115, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END Fuel should be sprayed evenly for each injector.
SEF595Q
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
EC-211
[QR25(WITH EURO-OBD)]
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7.CHECK INJECTOR
1. Remove injector assembly. Refer to EM-32, "
FUEL INJECTOR AND FUEL TUBE" .
Keep fuel hose and all injectors connected to injector gallery.
2. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
3. Disconnect injector harness connectors.
The injector harness connectors should remain connected.
4. Disconnect all ignition coil harness connectors.
5. Prepare pans or saucers under each injectors.
6. Crank engine for about 3 seconds.
Make sure fuel does not drip from injector.
OK or NG
OK (Does not drip.)>>GO TO 8.
NG (Drips.)>>Replace the injectors from which fuel is dripping. Always replace O-ring with new one.
8.CHECK INTERMITTENT INCIDENT
Refer to EC-115, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
EC-220
[QR25(WITH EURO-OBD)]
DTC P0300 - P0304 MULTIPLE CYLINDER MISFIRE, NO. 1 - 4 CYLINDER MIS-
FIRE
5. CHECK IGNITION SPARK
1. Disconnect ignition coil assembly from rocker cover.
2. Connect a known-good spark plug to the ignition coil assembly.
3. Place end of spark plug against a suitable ground and crank engine.
4. Check for spark.
OK or NG
OK >> GO TO 6.
NG >> Check ignition coil, power transistor and their circuits.
Refer to EC-379, "
IGNITION SIGNAL" .
6. CHECK SPARK PLUGS
Remove the spark plugs and check for fouling, etc.
OK or NG
OK >> GO TO 7.
NG >> Repair or replace spark plug(s) with standard type
one(s). For spark plug type, refer to MA-24, "
Checking
and Changing Spark Plugs" .
7. CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-59, "
CHECKING COMPRESSION PRESSURE" .
OK or NG
OK >> GO TO 8.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
8. CHECK FUEL PRESSURE
1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-42, "
FUEL PRESSURE RELEASE" .
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-42, "
FUEL PRESSURE CHECK" .
OK or NG
OK >> GO TO 9.
NG >> Follow the Instruction of “FUEL PRESSURE CHECK”.
SEF575Q
SEF156I
Standard:
1,190 kPa (11.9 bar, 12.1 kg/cm2 , 172 psi)/250
rpm
Minimum:
990 kPa (9.9 bar, 10.1 kg/cm
2 , 144 psi)/250 rpm
Difference between each
cylinder:98 kPa (0.98 bar, 1.0 kg/cm
2 , 14 psi)/250 rpm
At idle: Approx. 350 kPa (3.5 bar, 3.57 kg/cm
2 , 51 psi)
EC-242
[QR25(WITH EURO-OBD)]
DTC P0420 THREE WAY CATALYST FUNCTION
4. CHECK IGNITION TIMING
Check the following items. Refer to EC-73, "
Basic Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Follow the “Basic Inspection”.
5. CHECK INJECTORS
1. Refer to Wiring Diagram for Injectors, EC-389
.
2. Stop engine and then turn ignition switch “ON”.
3. Check voltage between ECM terminals 101, 102, 103, 104 and
ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 6.
NG >> Perform EC-390, "
Diagnostic Procedure" .
6. CHECK IGNITION SPARK
1. Turn ignition switch “OFF”.
2. Disconnect ignition coil assembly from rocker cover.
3. Connect a known-good spark plug to the ignition coil assembly.
4. Place end of spark plug against a suitable ground and crank engine.
5. Check for spark.
OK or NG
OK >> GO TO 7.
NG >> Check ignition coil with power transistor and their circuit.
Refer to EC-379, "
IGNITION SIGNAL" .
Items Specifications
Ignition timingA/T 15°± 5° BTDC (in “P” or “N” position)
M/T 15°± 5° BTDC
Target idle speedA/T 700 ± 50 rpm (in “P” or “N” position)
M/T 700 ± 50 rpm
Battery voltage should exist.
PBIB0568E
SEF575Q
DTC P0420 THREE WAY CATALYST FUNCTION
EC-243
[QR25(WITH EURO-OBD)]
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7.CHECK INJECTOR
1. Turn ignition switch “OFF”.
2. Remove injector assembly.
Refer to EM-32, "
FUEL INJECTOR AND FUEL TUBE" .
Keep fuel hose and all injectors connected to injector gallery.
3. Disconnect all ignition coil harness connectors.
4. Turn ignition switch “ON”.
Make sure fuel does not drip from injector.
OK or NG
OK (Does not drip.)>>GO TO 8.
NG (Drips.)>>Replace the injector(s) from which fuel is dripping.
8.CHECK INTERMITTENT INCIDENT
Refer to EC-115, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
Trouble is fixed.>>INSPECTION END
Trouble is not fixed.>>Replace three way catalyst (Manifold).
DTC P1111 IVT CONTROL SOLENOID VALVE
EC-271
[QR25(WITH EURO-OBD)]
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D T C P 1111 I V T C O N T R O L S O L EN O I D VA LV EPFP:23796
Component DescriptionEBS00M70
Intake valve timing control solenoid valve is activated by ON/OFF
pulse duty (ratio) signals from the ECM.
The intake valve timing control solenoid valve changes the oil
amount and direction of flow through intake valve timing control unit
or stops oil flow.
The longer pulse width advances valve angle.
The shorter pulse width retards valve angle.
When ON and OFF pulse widths become equal, the solenoid valve
stops oil pressure flow to fix the intake valve angle at the control
position.
CONSULT-II Reference Value in Data Monitor ModeEBS00M71
Specification data are reference values.
ECM Terminals and Reference ValueEBS00M72
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
On Board Diagnosis LogicEBS00M73
PBIB0195E
MONITOR ITEM CONDITION SPECIFICATION
INT/V SOL (B1)
●Engine: After warming up
●Shift lever: N
●Air conditioner switch: OFF
●No-loadIdle 0% - 2%
When revving engine up to 2,000 rpm
quicklyApprox. 0% - 50%
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
107 Y/RIntake valve timing
control solenoid valve[Engine is running]
●Warm-up condition
●Idle speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
●Warm-up condition
●When revving engine up to 2,000 rpm quicklyApproximately 4V - BATTERY
VOLTAGE (11 - 14V)
PBIB0532E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P 1111
1111Intake valve timing con-
trol solenoid valve cir-
cuitAn improper voltage is sent to the ECM
through intake valve timing control solenoid
valve.
●Harness or connectors
(Intake valve timing control solenoid
valve circuit is open or shorted.)
●Intake valve timing control solenoid valve
EC-324
[QR25(WITH EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE
ECM Terminals and Reference Value
EBS00M91
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis LogicEBS00M92
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-29, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-19, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-18, "
Engine Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
COOLING FAN
●Engine: After warming up, idle
the engine
●Air conditioner switch: OFFEngine coolant temperature is 94°C
(201°F) or lessOFF
Engine coolant temperature is
between 95°C (203°F) and 104°C
(219°F)LOW
Engine coolant temperature is 105°C
(221°F) or moreHIGH MONITOR ITEM CONDITION SPECIFICATION
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
27 LG/BCooling fan relay
(High)[Engine is running]
●Cooling fan is not operating
●Cooling fan is operating at low speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
●Cooling fan is operating at high speed0 - 1.0V
37 LYCooling fan relay
(Low)[Engine is running]
●Cooling fan is not operatingBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
●Cooling fan is operating0 - 1.0V
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217Engine over tempera-
ture (Overheat)
●Cooling fan does not operate properly (Over-
heat).
●Cooling fan system does not operate prop-
erly (Overheat).
●Engine coolant was not added to the system
using the proper filling method.
●Harness or connectors
(The cooling fan circuit is open or
shorted.)
●Cooling fan
●Radiator hose
●Radiator
●Radiator cap
●Water pump
●Thermostat
For more information, refer to EC-335,
"Main 12 Causes of Overheating" .