
LT-6
HEADLAMP
Trouble Diagnoses
EKS003CF
Aiming Adjustment EKS003CG
When performing headlamp aiming adjustment, use an aiming machine, aiming wall screen or headlamp
tester. Aimers should be in good repair, calibrated and operated in accordance with respective operation man-
uals.
If any aimer is not available, aiming adjustment can be done as follows:
For details, refer to the regulations in your own country.
●Keep all tires inflated to correct pressures.
●Place vehicle and tester on one and same flat surface.
●See that there is no-load in vehicle (coolant, engine oil filled up to correct level and full fuel tank) other
than the driver (or equivalent weight placed in driver's position).
Symptom Possible cause Repair order
Headlamp LH do not operate.1. Bulb
2. Grounds E24 and E50
3. 15A fuse
4. Lighting switch1. Check bulb.
2. Check grounds E24 and E50.
3. Check 15A fuse (No. 40, located in fuse
and fusible link box). Verify battery posi-
tive voltage is present at terminal 8 of
lighting switch.
4. Check lighting switch.
Headlamp RH do not operate.1. Bulb
2. Grounds E24 and E50
3. 15A fuse
4. Lighting switch1. Check bulb.
2. Check grounds E24 and E50.
3. Check 15A fuse (No. 41, located in fuse
and fusible link box). Verify battery posi-
tive voltage is present at terminal 5 of
lighting switch.
4. Check lighting switch.
High beam LH do not operate, but low
beam LH operates.1. Bulb
2. Open in high beam LH circuit
3. Lighting switch1. Check bulbs.
2. Check the wire between lighting switch
terminal 9 and headlamp LH terminal 1
for an open circuit.
3. Check lighting switch.
Low beam LH does not operate, but high
beam LH operates.1. Bulb
2. Open in low beam LH circuit
3. Lighting switch1. Check bulb.
2. Check the wire between lighting switch
terminal 10 and headlamp LH terminal 3
for an open circuit.
3. Check lighting switch.
High beam RH do not operate, but low
beam RH operates.1. Bulb
2. Open in high beam RH circuit
3. Lighting switch1. Check bulbs.
2. Check the wire between lighting switch
terminal 6 and headlamp RH terminal 1
for an open circuit.
3. Check lighting switch.
Low beam RH does not operate, but high
beam RH operates.1. Bulb
2. Open in low beam RH circuit
3. Lighting switch1. Check bulb.
2. Check the wire between lighting switch
terminal 7 and headlamp RH terminal 3
for an open circuit.
3. Check lighting switch.
High beam indicator does not work.1. Bulb
2. Grounds M27 and M70
3. Open in high beam circuit1. Check bulb in combination meter.
2. Check grounds M27 and M70.
3. Check the wire between lighting switch
terminal 9 and combination meter termi-
nal 61(LHD models) or 50(RHD models)
for an open circuit.

DI-2
Engine Models ........................................................ 35
Inspection/Vehicle speed signal ............................. 35
Inspection/Fuel Level Sensor Unit .......................... 37
FUEL LEVEL SENSOR UNIT .............................. 37
LOW-FUEL WARNING LAMP ............................. 37
The Fuel Gauge Pointer Fluctuates·Indicator
Wrong Value·or Varies. ........................................... 38
The Fuel Gauge Does Not Move to Full-position. ... 39
The Fuel Gauge Does Not Work. ........................... 39
Low Fuel Warning Lamp Illuminate or Not Illuminate ... 40
Electrical Components Inspection .......................... 41
FUEL LEVEL SENSOR UNIT CHECK / GASO-
LINE ENGINE MODELS ...................................... 41
FUEL LEVEL SENSOR UNIT CHECK / DIESEL
ENGINE MODELS ............................................... 41
THERMAL TRANSMITTER CHECK ................... 42
Removal and Installation for Combination Meter .... 42
Disassembly and Assembly for Combination Meter ... 42
WARNING LAMPS .................................................... 43
Schematic ............................................................... 43
Wiring Diagram — WARN —/ LHD Models ............ 44Wiring Diagram — WARN — / RHD Models ........... 50
Electrical Components Inspection ........................... 56
FUEL WARNING LAMP OPERATION CHECK ... 56
OIL PRESSURE SWITCH CHECK ...................... 56
DIODE CHECK .................................................... 56
A/T INDICATOR ......................................................... 57
Wiring Diagram — AT/IND — ................................. 57
WARNING CHIME .................................................. ... 58
System Description ................................................. 58
POWER SUPPLY AND GROUND CIRCUIT ....... 58
IGNITION KEY WARNING CHIME ...................... 58
LIGHT WARNING CHIME ................................... 58
SEAT BELT WARNING CHIME ........................... 58
Wiring Diagram — CHIME — ................................. 59
Symptom Chart ....................................................... 61
Power Supply and Ground Circuit Check ............... 62
Lighting Switch Input Signal Check ......................... 63
Key Switch Insert Signal Check .............................. 65
Door Unlock Sensor Check ..................................... 66
Front Door Switch (driver side) Check .................... 68
CLOCK ...................................................................... 70
Wiring Diagram — CLOCK — ................................. 70

MA-4
DESCRIPTION
DESCRIPTION
PFP:00000
Pre-delivery Inspection ItemsELS000AK
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD — engine off
Radiator coolant level and coolant hose connections for leaks
Battery fluid level, specific gravity and conditions of battery terminals
Drive belts tension
Fuel filter for water or dusts (Diesel only), and fuel lines and connections for leaks
Engine oil level and oil leaks
Clutch and brake reservoir fluid level and fluid lines for leaks
Windshield and rear window washer and headlamp cleaner reservoir fluid level
Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
Remove front spring/strut spacer (If applicable)
Operation of all instruments, gauges, lights and accessories
Operation of horn(s), wiper and washer
Steering lock for operation
Check air conditioner for gas leaks
Front and rear seats, and seat belts for operation
All moldings, trims and fittings for fit and alignment
All windows for operation and alignment
Hood, trunk lid, door panels for fit and alignment
Latches, keys and locks for operation
Weatherstrips for adhesion and fit
Headlamp aiming
Tighten wheel nuts (Inc. inner nuts if applicable)
Tire pressure (Inc. spare tire)
Check front wheels for toe-in
Install clock/voltmeter/room lamp fuse (If applicable)
Install deodorizing filter to air conditioner (If applicable)
Remove wiper blade protectors (If applicable)
UNDER BODY
Manual transmission/transaxle, transfer and differential gear oil level
Brake and fuel lines and oil/fluid reservoirs for leaks
Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
Clutch operation
Parking brake operation
Service brake operation
Automatic transmission/transaxle shift timing and kickdown
Steering control and returnability
Engine performance

IDX-3
A
C
D
E
F
G
H
I
J
K
L B
IDX
ALPHABETICAL INDEX
MTC-17,MTC-21
Blower resistor ................................................ MTC-22
Blower unit ...................................... ATC-116,MTC-21
Boring/horning cylinder block(QR20DE•QR25DE) .......
EM-93
Brake booster .................................................... BR-17
Brake fluid change ............................................... BR-9
Brake fluid level ................................................. MA-39
Brake fluid level and line check ........................... BR-9
Brake hydraulic line ........................................... BR-11
Brake inspection ................................................ MA-39
Brake lines and cables inspection ..................... MA-39
Brake master cylinder ........................................ BR-13
Brake pedal ......................................................... BR-6
Brake switch .... EC-349,EC-625,EC-1068,EC-1301,
EC-1558
BRK/SW - Wiring diagram EC-351,EC-627,EC-1070,
EC-1303
,EC-1559
Bulb specifications .............................................. LT-67
Bumper, front ......................................................... EI-6
Bumper, rear .......................................................... EI-9
C
Camshaft inspection(QR20DE•QR25DE) .......... EM-51
Camshaft inspection(YD22DDTi) .................... EM-159
Camshaft position sensor (CMPS) ................ EC-1484
Camshaft position sensor (PHASE) . EC-233,EC-557,
EC-962
,EC-1246
Camshaft(QR20DE•QR25DE) ........................... EM-46
Camshaft(YD22DDTi) ...................................... EM-158
CAN - Wiring diagram ......... EC-123,EC-514,EC-855,
EC-1200
,EC-1449,LAN-6,LAN-13
CAN (Controller Area Network) LAN-3,LAN-5,LAN-12
CAN Communication .......................................... TF-53
CAN communication ........... EC-122,EC-513,EC-854,
EC-1199
,EC-1448,AT-109,AT-190,AT-309,AT-403,
BRC-54
,BRC-62,BRC-92,BRC-110,LAN-3,LAN-5,
LAN-12
Canister-See EVAP canister ............ EC-427,EC-748,
EC-1114
,EC-1388
CHARGE - Wiring diagram ................................ SC-13
Charging system ................................................ SC-12
Chassis and body maintenance ........................ MA-35
CHIME - Wiring diagram ..................................... DI-59
CIGAR - Wiring diagram .................................. WW-25
Cigarette lighter ............................................... WW-25
Circuit breaker ................................................... PG-12
CKPS - Wiring diagram ................................. EC-1481
Clearance lamp ........................................ LT-4,LT-40
Clock ................................................................... DI-70
CLOCK - Wiring diagram .................................... DI-70
Closed loop control EC-34,EC-444,EC-766,EC-1130
Clutch cover ....................................................... CL-15
Clutch disc ......................................................... CL-15
Clutch master cylinder ......................................... CL-9
Clutch operating cylinder ................................... CL-11
Clutch pedal ......................................................... CL-5
Clutch release bearing ....................................... CL-13
Clutch release mechanism ................................ CL-13
Clutch withdrawal lever ...................................... CL-13
CMPS - Wiring diagram ................................. EC-1486
Coil spring (rear) ............................................... RSU-8
Collision diagnosis .......................................... SRS-47
Combination meter .................................... DI-4,DI-24
Combination switch ................................. LT-24,LT-44
Common rail fuel pressure sensor ................. EC-1468
Component Location (auto A/C) ......... ATC-34,MTC-4
Compression pressure(QR20DE•QR25DE) ..... EM-59
Compression pressure(YD22DDTi) ................ EM-182
Compressor clutch removal and installation .. ATC-135
Compressor special service tool ...................... ATC-14
Condenser ..................................................... ATC-143
Connecting rod bearing clearance(QR20DE•QR25DE)
EM-91
Connecting rod bearing clearance(YD22DDTi) EM-216
Connecting rod bushing clearance(QR20DE•QR25DE)
EM-91
Connecting rod bushing clearance(YD22DDTi) EM-210
Connecting rod(QR20DE•QR25DE) ................. EM-91
Connecting rod(YD22DDTi) .............. EM-207,EM-212
Console box - See Instrument panel .......... IP-3,IP-10
CONSULT for engine ........... EC-94,EC-486,EC-826,
EC-1173
,EC-1431
CONSULT for VDC ......................................... BRC-80
Control lever (M/T) ............................................. MT-13
Control unit ..................................... ATC-111,MTC-20
Control units (terminal arrangement) ................. PG-71
Controller Area Network (CAN) LAN-3,LAN-5,LAN-12
Converter housing installation ........... AT-419,AT-514
COOL/F - Wiring diagram EC-327,EC-607,EC-1054,
EC-1291
,EC-1510
Coolant replacement(QR20DE•QR25DE) ........ MA-19
Coolant replacement(YD22DDTi) ..................... MA-27
Cooling circuit (engine)(QR20DE•QR25DE) ....... CO-7
Cooling circuit (engine)(YD22DDTi) ................. CO-27
Cooling fan control system(QR20DE•QR25DE) CO-12
Cooling fan motor EC-336,EC-616,EC-1063,EC-1300
Cooling fan relay EC-336,EC-616,EC-1063,EC-1300
Cooling fan(QR20DE•QR25DE) ....................... CO-12
Cooling fan(YD22DDTi) .................................... CO-33
Coupling sleeve (M/T) ........................... MT-18,MT-23
Cowl top .............................................................. EI-12
Cowl top cover .................................................... EI-12
Crankcase ventilation system ........................ EC-1402
Crankcase ventilation system - See Positive crankcase
ventilation .......... EC-428
,EC-749,EC-1115,EC-1389
Crankshaft position sensor (POS) .... EC-227,EC-551,
EC-956
,EC-1240
Crankshaft position sensor (TDC) ................. EC-1479
Crankshaft(QR20DE•QR25DE) ........................ EM-74
CRFPS - Wiring diagram ............................... EC-1469
Cylinder block boring(QR20DE•QR25DE) ........ EM-94
Cylinder block boring(YD22DDTi) ................... EM-214
Cylinder block(QR20DE•QR25DE) ................... EM-73
Cylinder block(YD22DDTi) .............................. EM-197
Cylinder head bolt tightening(QR20DE•QR25DE) ........
EM-61