General Specifications
CLUTCH CONTROL SYSTEM
Type of clutch control Hydraulic
CLUTCH MASTER CYLINDER
(with clutch damper)
Unit: mm (in)
Inner diameter 17.46 (11/16)
CLUTCH OPERATING CYLINDER
Unit: mm (in)
Inner diameter 20.64 (13/16)
CLUTCH BOOSTER
Unit: mm (in)
Type M45
Diaphragm diameter 114.3 (4.50)
Check valve type Built-in hose type
CLUTCH DISC
Applied modelZD30DDTi
275
H/T and Wagon
Facing size
(Outer dia. x inner dia. x thick-
ness) mm (in)275 x 180 x 3.5
(10.83 x 7.09 x 0.14)
Thickness of disc assembly with
load
mm (in)/N (kg, lb)7.8 - 8.4
(0.31 - 0.33)
/7,846 (800, 1,764)
CLUTCH COVER
Applied modelZD30DDTi
275
H/T Wagon
Full load
N (kg, lb)6,473 - 7,257
(660 - 740,
1,455 - 1,632)7,355 - 8,366
(750 - 850,
1.654 - 1,874)
Inspection and Adjustment
CLUTCH PEDAL
Unit: mm (in)
Applied modelZD30DDTi
H/T Wagon
Pedal height ªH*º195 - 205
(7.68 - 8.07)200 - 210
(7.87 - 8.27)
Pedal free play ªAº (at pedal pad) 1.0 - 3.0 (0.039 - 0.118)
*: Measured from surface of melt sheet to pedal pad
CLUTCH BOOSTER
Unit: mm (in)
Output rod length ªAº1.30 - 1.55 (0.0512 - 0.0610)
Input rod length ªBº130 (5.12)
CLUTCH DISC
Unit: mm (in)
Applied modelZD30DDTi
275
H/T and Wagon
Wear limit of facing surface to rivet head 0.3 (0.012)
Runout limit of facing1.3 (0.051)
Distance of runout check point (from the hub center) 132.5 (5.22)
Maximum backlash of spline (at outer edge of disc) 1.0 (0.039)
SERVICE DATA AND SPECIFICATIONS (SDS)
CL-2006
Service Data and Specifications (SDS)
STARTER
TypeS13-551A S14-607
HITACHI make
Reduction gear type
Applied model ZD30 Standard ZD30 Option
System voltage V 12
No-load
Terminal voltage V 11 11
Current A Less than 160
Revolution rpm 3,300 3,400
Minimum diameter of commutator
mm (in)35.5 (1.398)
Minimum length of brush mm (in) 11 (0.43) 10.5 (0.413)
Brush spring tension
N (kg, lb)28.4 - 34.3
(2.9 - 3.5,
6.4 - 7.7)24.5 - 34.3
(2.5 - 3.5,
5.5 - 7.7)
Clearance between bearing metal
and armature shaft mm (in)ÐÐ
Clearance ª!º between pinion
front edge and pinion stopper
mm (in)ÐÐ
Movement ª!º in height of pinion
assembly mm (in)0.3 - 2.0
(0.012 - 0.079)
STARTING SYSTEM
EL-2032
