Trouble DiagnosesNJSC0011Before conducting an alternator test, make sure that the battery is fully charged. A 30-volt voltmeter and suit-
able test probes are necessary for the test. The alternator can be checked easily by referring to the Inspec-
tion Table.
+Before starting, inspect the fusible link.
+Use fully charged battery.
WITH IC REGULATORNJSC0011S01
SEL338V
NOTE:
+If the inspection result is OK even though the charging system is malfunctioning, check the B terminal
connection. (Check the tightening torque.)
+When field circuit is open, check condition of rotor coil, rotor slip ring and brush. If necessary, replace faulty
parts with new ones.
MALFUNCTION INDICATORNJSC0011S02The IC regulator warning function activates to illuminate ªCHARGEº warning lamp, if any of the following
symptoms occur while alternator is operating:
+Excessive voltage is produced.
+No voltage is produced.
CHARGING SYSTEM
Trouble Diagnoses
SC-26
MEL497L
MEL145L
Removal and InstallationNJSC0013REMOVAL (QG ENGINE)NJSC0013S011. Loosen drive belt idler pulley.
2. Remove drive belt idler pulley (include tightening screw).
3. Remove alternator harness.
4. Remove alternator upper bolt and lower bolt.
5. Remove alternator.
MEL948N
REMOVAL (YD ENGINE)NJSC0013S031. Remove alternator harness.
2. Loosen alternator upper nut and lower bolt.
3. Loosen drive belt.
4. Remove alternator bracket bolts (two).
5. Remove alternator upper nut and lower bolt.
6. Remove alternator.
CHARGING SYSTEM
Construction (Cont'd)
SC-30
AlternatorNJSC0016
TypeLR180-762 LR180-757 LR1100-724 A2TB3191 A3TB0771
HITACHI make MITSUBISHI make
Applied model QG engine YD engine QG engine YD engine
Nominal rating V-A 12-80 12-80 12-100 12-80 12-90
Ground polarityNegative
Minimum revolutions under no-load
(When 13.5V is applied) rpmLess than 1,000 Less than 1,100 Less than 1,000 Less than 1,300
Hot output current (When 13.5V is
applied) A/rpmMore than
23/1,300
More than
65/2,500
More than
77/5,000More than
17/1,300
More than
63/2,500
More than
76/5,000More than
34/1,300
Morethan
80/2,500
More than
91/5,000More than
23/1,300
More than
62/2,500
More than
72/5,000More than
29/1,300
More than
76/2,500
More than
88/5,000
Regulated output voltage V 14.1 - 14.7
Minimum length of brush mm (in) More than 6.0 (0.236) More than 5.0 (0.197)
Brush spring pressure N (g, oz) 1.0 - 3.43 (102 - 350, 3.60 - 12.34) 4.8 - 6.0 (490 - 610, 17.28 - 21.51)
Slip ring minimum diameter mm (in) More than 26.0 (1.024) More than 22.1 (0.870)
Rotor coil resistance at 20É (68ÉF)W2.67 2.31 2.2 - 2.6 2.1 - 2.5
SERVICE DATA AND SPECIFICATIONS (SDS)
Alternator
SC-35
SERVICE DATA AND SPECIFICATIONS (SDS)
Alternator (Cont'd)
SC-36
System DescriptionNJEL0351The headlamp system on vehicles for North Europe contains a daytime light unit. The unit activates the fol-
lowing whenever the engine is running with the lighting switch in the OFF position:
+Low beam headlamps
+Parking, license, tail and illumination lamps
Power is supplied at all times
+through 10A fuse (No. 38, located in the fusible link and fuse box)
+to daytime light unit terminal 1 and
+to lighting switch terminal 11.
Power is also supplied at all times
+through 15A fuse (No. 39, located in the fusible link and fuse box)
+to daytime light unit terminal 3 and
+to lighting switch terminal 5.
Power is also supplied at all times
+through 15A fuse (No. 40, located in the fusible link and fuse box)
+to daytime light unit terminal 2 and
+to lighting switch terminal 8.
With the ignition switch in the ON or START position, power is supplied
+through 10A fuse [No. 20, located in the fuse block (J/B)]
+to daytime light unit terminal 7.
With the ignition switch in the START position, power is supplied
+through 10A fuse [No. 21, located in the fuse block (J/B)]
+to daytime light unit terminal 6.
Ground is supplied to daytime light unit terminal 9 through body grounds E30 and E73.
HEADLAMP OPERATION (DAYTIME LIGHT CANCEL OPERATION)NJEL0351S01When the lighting switch is turned to the 1st or 2nd position, power is supplied
+through lighting switch terminal 12,
+to daytime light unit terminal 11.
Then daytime light will be canceled. And the lighting system operation will be the same as no daytime light
system.
DAYTIME LIGHT OPERATIONNJEL0351S02With the engine running and the lighting switch in the OFF position, power is supplied
+from alternator terminal 3
+to daytime light unit terminal 8,
+through daytime light unit terminal 5
+to terminal 3 of headlamp LH,
+through daytime light unit terminal 4
+to terminal 3 of headlamp RH and
+through daytime light unit terminal 10
+to tail lamp and illumination.
Ground is supplied to terminal 2 of each headlamp through body grounds E30 and E73.
HEADLAMP Ð DAYTIME LIGHT SYSTEM Ð
System Description
EL-44
Trouble DiagnosesNJEL0354DAYTIME LIGHT UNIT INSPECTION TABLENJEL0354S01
Terminal No. ConnectionsINPUT (I)/ OUT-
PUT (O)Operated conditionVoltage (V)
(Approximate val-
ues)
1Power source for illumina-
tion & tail lampÐÐ12
2Power source for headlamp
LHÐÐ12
3Power source for headlamp
RHÐÐ12
4 Headlamp RH OON (daytime light operating*) 12
OFF 0
5 Headlamp LH OON (daytime light operating*) 12
OFF 0
6 Start signal I Ignition switchSTART 12
ON, ACC or OFF 0
7 Power source Ð Ignition switchON or START 12
ACC or OFF 0
8 Alternator ªLº terminal I EngineRunning 12
Stopped 0
9 Ground Ð Ð Ð
10 Illumination & tail lamp OON (daytime light operating*) 12
OFF 0
11 Lighting switch I1ST´2ND position 12
OFF 0
*: Daytime light operating: Lighting switch in ªOFFº position with engine running.
Bulb ReplacementNJEL0355Refer to ªHEADLAMPº (EL-42).
HEADLAMP Ð DAYTIME LIGHT SYSTEM Ð
Trouble Diagnoses
EL-49
A
A/C HFC134a (R134a) system precaution . HA-2
A/C HFC134a (R134a) system service
procedure .............................................. HA-84
A/C HFC134a (R134a) system service
tools ....................................................... HA-11
A/C HFC134a system service equip-
ment precaution ....................................... HA-6
A/C air flow ............................................... HA-20
A/C component layout .............................. HA-18
A/C compressor clutch removal and
installation .............................................. HA-89
A/C compressor precaution ........................ HA-5
A/C compressor special service tool .......... HA-9
A/C control linkage adjustment
(manual A/C) ......................................... HA-47
A/C control operation (manual A/C) .......... HA-19
A/C diagnostic work flow
(manual A/C) ......................................... HA-39
A/C harness layout (manual A/C) ............. HA-22
A/C lubricant (R134a) ............................... HA-86
A/C operational check ............................... HA-40
A/C performance chart .............................. HA-77
A/C performance test diagnoses .............. HA-75
A/C relay ................................................... HA-72
A/C service data specification ................ HA-103
A/C switch ................................................. HA-73
A/C, M - Wiring diagram ........................... HA-27
A/CCUT - Wiring diagram ....................... EC-700
A/T - Wiring diagram - AT - 1ST .............. AT-205
A/T - Wiring diagram - AT - 2ND ............. AT-212
A/T - Wiring diagram - AT - 3RD ............. AT-218
A/T - Wiring diagram - AT - 4TH .............. AT-225
A/T - Wiring diagram - AT - BA/FTS ....... AT-165,
273
A/T - Wiring diagram - AT - ENG SS ...... AT-171,
199
A/T - Wiring diagram - AT - FTS .............. AT-189
A/T - Wiring diagram - AT - LPSV ... AT-176, 239
A/T - Wiring diagram - AT - MAIN ........... AT-121
A/T - Wiring diagram - AT -
OVRCSV ...................................... AT-153, 267
A/T - Wiring diagram - AT - PNP/SW ...... AT-183
A/T - Wiring diagram - AT - SSV/A .. AT-142, 246
A/T - Wiring diagram - AT - SSV/B .. AT-148, 252
A/T - Wiring diagram - AT - TCV ..... AT-159, 233
A/T - Wiring diagram - AT - TPS ..... AT-134, 259
A/T - Wiring diagram - AT - VSS/AT ....... AT-126,
195
A/T - Wiring diagram - AT -
VSSMTR ...................................... AT-130, 280
A/T control ............................................... EC-437
A/T diagnosis communication line .......... EC-361
A/T fluid temperature sensor ................... AT-192
A/T shift lock system - Wiring
diagram ................................................ AT-336
A/T shift lock system ................................ AT-335
A/T trouble diagnoses .......................... AT-67, 72AAC/V - Wiring diagram ................. EC-315, 420
ABS (anti-lock brake system) ................... BR-49
ABS - Wiring diagram ............................... BR-54
ABS sensor rotor ....................................... AX-24
APS - Wiring diagram ............................. EC-577
ATDIAG - Wiring diagram ............... EC-362, 438
Accelerator control system .................... FE-3, 15
Accelerator position sensor .................... EC-577
Air bag disposal ........................................ RS-35
Air bag precautions ...................................... GI-3
Air bag ....................................................... RS-20
Air bleeding (hydraulic clutch) ................... CL-10
Air bleeding for brake system ..................... BR-8
Air conditioner cut control ................. EC-32, 507
Air flow meter - See Mass air flow
sensor .......................................... EC-152, 566
Air mix door control linkage
adjustment ............................................. HA-49
Air spoiler, rear .......................................... BT-47
Alternator ................................................... SC-27
Angular tightening application .............. EM-4, 76
Antenna - See Power antenna ................ EL-162
Anti-lock brake system - Wiring
diagram .................................................. BR-54
Audio and A/C control removal and
installation - See Instrument panel ........ BT-25
Audio ........................................................ EL-149
Automatic transaxle number ...................... GI-41
Auxiliary air control (AAC) valve ..... EC-313, 418
B
Back-up lamp switch (M/T) ....................... MT-21
Back-up lamp ............................................. EL-58
Ball joint (front) .......................................... SU-13
Basic inspection ................................ EC-98, 536
Battery ......................................................... SC-3
Baulk ring (M/T) ............................ MT-31, 55, 93
Blower motor ............................................. HA-60
Blower resistor .......................................... HA-60
Board-on lift ................................................ GI-44
Body alignment .......................................... BT-74
Brake booster ............................................ BR-20
Brake fluid change ...................................... BR-7
Brake fluid level and line check .................. BR-7
Brake hydraulic line .................................... BR-9
Brake pedal ............................................... BR-12
Bulb specifications ................................... EL-366
Bumper, front .............................................. BT-7
Bumper, rear .............................................. BT-10
C
CHARGE - Wiring diagram ....................... SC-25
CHIME - Wiring diagram .......................... EL-115
CIGAR - Wiring diagram ......................... EL-136
CKPS - Wiring diagram .......... EC-274, 395, 587
CMPS - Wiring diagram .......................... EC-280
ALPHABETICAL INDEX
IDX-2
Engine control module (ECM) ....... EC-327, 554,
604, 664, 666, 670, 672
Engine control system diagram and
chart .............................................. EC-26, 503
Engine coolant temperature sensor
(ECTS) ........................................ EC-163, 572
Engine fail-safe system ........................... EC-123
Engine oil precautions .................................. GI-7
Engine outer component parts ................. EM-11
Engine removal ................................ EM-49, 136
Engine room - See Engine
compartment .......................................... BT-75
Engine serial number ................................. GI-41
Evaporative emission (EVAP)
system ................................................... EC-33
Exhaust gas recirculation (EGR)
valve .................................... EC-285, 353, 400
Exhaust system ................................... FE-11, 27
Exterior ...................................................... BT-47
F
F/PUMP - Wiring diagram ....................... EC-466
FR02 - Wiring diagram ... EC-179, 198, 205, 374
FR02/H - Wiring diagram ................ EC-211, 380
FUEL - Wiring diagram ................... EC-250, 257
Fan switch ................................................. HA-60
Final drive (FF A/T) .................................. AT-424
Final drive (FF M/T) .............. MT-43, 77, 93, 107
Finisher, interior - See Trim ....................... BT-31
Finisher, trunk lid ....................................... BT-45
Floor trim ................................................... BT-31
Fluid temperature sensor (A/T) ................ AT-192
Fluids ........................................................ MA-20
Flywheel (clutch) ....................................... CL-22
Flywheel runout ................................ EM-60, 153
Fog lamp, front, removal and
installation ................................................ BT-7
Fog lamp, front .......................................... EL-60
Fork rod (M/T) .............................. MT-32, 56, 94
Forward clutch ......................................... AT-399
Freeze frame data .............................. EC-59, 70
Front axle .................................................... AX-2
Front bumper ............................................... BT-7
Front combination lamp removal and
installation ................................................ BT-7
Front disc brake ........................................ BR-27
Front door .................................................. BT-16
Front fog lamp removal and
installation ................................................ BT-7
Front fog lamp ........................................... EL-60
Front heated oxygen sensor (HO2S)
heater .......................................... EC-209, 379
Front heated oxygen sensor (HO2S) ..... EC-176,
183, 189, 195, 203, 373
Front seat belt ............................................. RS-5
Front seat .................................................. BT-56
Front suspension ........................................ SU-2
Front washer ............................................ EL-123Front wiper ............................................... EL-123
Fuel cut control (at no load & high
engine speed) ............................... EC-33, 507
Fuel gauge ................................................. EL-89
Fuel injection system .............. EC-248, 255, 505
Fuel injector ............................................ EC-446
Fuel precautions ........................................... GI-8
Fuel pressure check ................................. EC-38
Fuel pressure regulator ............................. EC-39
Fuel pressure release ............................... EC-38
Fuel pump relay ...................................... EC-464
Fuel pump ............................................... EC-464
Fuel system ........................................... FE-5, 16
Fuel tank vacuum relief valve ................... EC-34
Fuse block ............................................... EL-369
Fuse ........................................................... EL-22
Fusible link ................................................. EL-22
G
GLOW - Wiring diagram ......................... EC-677
Garage jack and safety stand .................... GI-45
Gauges ...................................................... EL-89
Gear components (M/T) ............... MT-31, 55, 93
Generator - See Alternator ....................... SC-27
Generic scan tool (GST) ........................... EC-92
Glass .......................................................... BT-17
Glow plug ................................................ EC-677
Glow relay ............................................... EC-677
Grease ...................................................... MA-20
Ground distribution .................................... EL-23
H
H/LAMP - Wiring diagram .......................... EL-40
HEATER - Wiring diagram ........................ HA-24
HFC134a (R134a) system
recaution .................................................. HA-2
HFC134a (R134a) system service
procedure .............................................. HA-84
HFC134a (R134a) system service
tools ....................................................... HA-11
HFC134a system service equipment
precaution ................................................ HA-6
HORN - Wiring diagram .......................... EL-135
HSEAT - Wiring diagram ......................... EL-163
Harness connector ...................................... EL-5
Harness layout ......................................... EL-324
Hazard warning lamp ................................ EL-65
Headlamp removal and installation ............. BT-7
Headlamp washer .................................... EL-133
Headlamp .................................................. EL-40
Headlining - See Roof trim ........................ BT-43
Heated oxygen sensor (HO2S)
(front) .......... EC-176, 183, 189, 195, 203, 373
Heated oxygen sensor (HO2S) heater
(front) ........................................... EC-209, 379
ALPHABETICAL INDEX
IDX-4