Page 944 of 1007

CONTROL UNITS
REPAIRS 86-3-1
CONTROL UNITS REPAIRS
Control unit - window lift 
$% 86.25.39
Remove
1.Remove driver's side fuse box.
 
 +   HARNESSES, REPAIRS, Fuse box - 
passenger compartment.
2.Remove 2 nuts securing window lift control unit 
and release unit from studs.
3.Disconnect multiplug from window lift control 
unit and remove unit from vehicle.
Refit
1.Connect multiplug to window lift control unit.
2.Position unit and secure with 2 nuts.
3.Fit fuse box. 
 
 +   HARNESSES, REPAIRS, Fuse box - 
passenger compartment.
Relay - power folding mirrors - from 
02MY
$% 86.55.13 
CAUTION: If the power fold mirrors are operated 
consecutively more than three times, then they 
will cease to function for a period of one minute. 
This is to prevent damage to the power fold 
mirror motors.
Remove
1.Remove passenger side tread strip.
2.Release power fold mirror relay from 'A' post.
3.Remove relay from harness block connector.
Refit
1.Fit relay to harness block connector.
2.Fit relay to securing clip.
3.Fit tread strip. 
         
        
        
     
        
        Page 945 of 1007
CONTROL UNITS
86-3-2 REPAIRS
Central Control Unit (CCU)
$% 86.55.75
Remove
1.Disconnect battery earth lead.
2.Open drivers glove box lid and remove fuse box 
cover.
3.Remove bolt securing fuse box mounting plate 
to steering column bracket.
4.Remove 2 bolts securing mounting plate to 
body.
5.Remove 2 bolts securing fuse box to mounting 
plate.
6.Disconnect 3 multiplugs from CCU in rear of 
fuse box. 
         
        
        
     
        
        Page 946 of 1007

CONTROL UNITS
REPAIRS 86-3-3
7.Manoeuvre fuse box to gain access to CCU.
8.Release retaining clips and remove CCU.
Refit
1.Position CCU and secure in clips.
2.Align fuse box to mounting plate.
3.Connect multiplugs to CCU.
4.Fit bolts securing fuse box to mounting bracket 
and tighten to 8 Nm (6 lbf.ft).
5.Position mounting plate and tighten bolts to 8 
Nm (6 lbf.ft).
6.Fit fuse box cover.
7.Close glove box.
8.Connect battery earth lead.
Control Unit - power fold mirrors - up to 
02MY
$% 86.54.30 
CAUTION: If the power fold mirrors are operated 
consecutively more than three times, then they 
will cease to function for a period of one minute. 
This is to prevent damage to the power fold 
mirror motors.
Remove
1.Remove the front console.
 
 +  INTERIOR TRIM COMPONENTS, 
REPAIRS, Console - front - up to 04MY.
2.Release the two clips securing the power fold 
mirror control unit.
3.Release the control unit from its mounting and 
disconnect the multiplug.
4.Remove the control unit.
Refit
1.Locate the control unit in its mounting and 
ensure the clips are fully engaged.
2.Connect the multiplug to the control unit.
3.Fit the front console.
 
 +  INTERIOR TRIM COMPONENTS, 
REPAIRS, Console - front - up to 04MY.
M86 5689 
         
        
        
     
        
        Page 962 of 1007
WINDOWS
REPAIRS 86-5-5
Relay - heated front screen  
$% 86.55.18
Remove
1.Release heated front screen fuse holder from 
heated front screen relay holder.
2.Release heated front screen relay holder from 
'E' box bracket.3.Remove cover from heated front screen relay.
4.Remove heated front screen relay.
Refit
1.Fit heated front screen relay.
2.Ensure cover seal is fitted correctly and fit 
heated front screen relay cover.
3.Fit heated front screen relay holder to 'E' box 
bracket.
4.Fit heated front screen fuse holder to heated 
front screen relay holder. 
         
        
        
     
        
        Page 969 of 1007
IN CAR ENTERTAINMENT
86-6-6 REPAIRS
Coaxial lead - front aerial - 3 door
$% 86.50.24
Remove
1.Remove aerial.
 
 +  IN CAR ENTERTAINMENT, 
REPAIRS, Aerial - manual - 3 door.
NOTE: Original coaxial lead cannot be 
removed as it is part of the body harness.
2.Disconnect coaxial lead from link lead behind 
fuse box.Refit
1.Position new coaxial lead to roof panel.
2.Align coaxial lead behind fascia and connect to 
link lead.
3.Secure coaxial lead to harness with cable ties.
4.Fit aerial.
 
 +  IN CAR ENTERTAINMENT, 
REPAIRS, Aerial - manual - 3 door. 
         
        
        
     
        
        Page 970 of 1007

IN CAR ENTERTAINMENT
REPAIRS 86-6-7
Coaxial lead - front aerial - 5 door
$% 86.50.24
Remove
1.Remove aerial.
 
 +  IN CAR ENTERTAINMENT, 
REPAIRS, Aerial - manual - 5 door.
2.Remove 'A' post upper trim finisher.
 
 +  INTERIOR TRIM COMPONENTS, 
REPAIRS, Trim finisher - 'A' post - upper - 
renew.
3.Remove sun visor.
 
 +  INTERIOR TRIM COMPONENTS, 
REPAIRS, Sun visor.
NOTE: Original coaxial lead cannot be 
removed as it is part of the body harness.
4.Remove stud securing front edge of headlining.
5.Remove grab handle blanking plugs.6.Disconnect coaxial lead from link lead behind 
fuse box.
Refit
1.Position new coaxial lead to roof panel.
2.Align coaxial lead behind fascia and connect to 
link lead.
3.Secure coaxial lead to harness with cable ties.
4.Fit stud and grab handle blanking plugs to 
headlining.
5.Fit 'A' post upper trim finisher.
 
 +  INTERIOR TRIM COMPONENTS, 
REPAIRS, Trim finisher - 'A' post - upper - 
renew.
6.Fit sun visor.
 
 +  INTERIOR TRIM COMPONENTS, 
REPAIRS, Sun visor.
7.Fit aerial.
 
 +  IN CAR ENTERTAINMENT, 
REPAIRS, Aerial - manual - 5 door. 
         
        
        
     
        
        Page 976 of 1007

HARNESSES
REPAIRS 86-7-1
HARNESSES REPAIRS
Fuse box - passenger compartment
$% 86.70.01
Remove
1.Disconnect battery earth lead.
2.Open glove box.
3.Remove hinge pins and lid.
4.Remove fuse box cover.
5.Remove relays from fuse box mounting plate.
6.Remove bolt securing fuse box mounting plate 
to steering column bracket.
7.Remove 2 bolts securing mounting plate to 
body.
8.Remove 2 bolts securing fuse box to mounting 
plate.
9.Disconnect 3 multiplugs from CCU in rear of 
fuse box.
10.Release fusebox and disconnect 8  multiplugs.
11.Remove fusebox.
12.Remove fuses and relays from fuse box.Refit
1.Identify and fit fuses.
2.Fit relays.
3.Fit fuse box.
4.Connect multiplugs to fusebox.
5.Connect multiplugs to CCU.
6.Fit bolts securing fuse box to mounting plate 
and tighten to 8 Nm (6 lbf.ft).
7.Fit bolts securing fuse box mounting plate to 
body and tighten to 8 Nm (6 lbf.ft).
8.Fit relays to mounting plate.
9.Fit fuse box cover.
10.Fit glove box lid and hinge pins.
11.Close lid.
12.Connect battery earth lead. 
         
        
        
     
        
        Page 979 of 1007
HARNESSES
86-7-4 REPAIRS
33. Automatic gearbox only: Disconnect 
multiplug from automatic gearbox ECU.
34.Disconnect 2 engine harness to main harness 
multiplugs.
35.Disconnect 'E' box temperature sensor 
multiplug.
36.Disconnect 'E' box cooling fan multiplug.
37.Remove fuse box cover.
38.Remove 2 bolts securing battery connections to 
fuse box and disconnect multiplug from fuse 
box.
39.Remove 3 nuts securing fuse box to brackets.40.Disconnect 6 multiplugs from the underside of 
fusebox.
41.Disconnect multiplug from inertia switch.
42.Release 2 fixings securing harness to LH side 
of engine bay.
43.Remove air intake plenum.
 
 +  HEATING AND VENTILATION, 
REPAIRS, Plenum - air intake.