Page 639 of 1007
DOORS
76-1-34 REPAIRS
Handle - exterior - front door
$% 76.58.07
Remove
1.Remove front door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.
2.Release clip securing latch control rod to door
latch and release rod.
3.Remove 3 Torx screws securing door latch,
lower latch and release door lock paddle.
4.Remove grommet to access screw.
5.Remove 2 door handle screw fixings.6.Remove door handle.
7.Remove door latch control rod.
Refit
1.Fit door latch control rod to handle.
2.Position handle to door and tighten securing
screws.
3.Fit grommet to door.
4.Position latch, locate door lock paddle, fit and
tighten Torx screws.
5.Connect control rod to door latch.
6.Fit front door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.
Page 640 of 1007
DOORS
REPAIRS 76-1-35
Door pull - 5 door - up to 04MY
$% 76.58.25
Remove
1.Remove front door trim casing.
+ DOORS, REPAIRS, Trim casing -
front door - 5 door - up to 04MY.
2.Remove 4 Torx screws securing door pull to
trim casing and remove door pull.
Refit
1.Fit door pull to trim casing and secure with Torx
screws.
2.Fit front door trim casing.
+ DOORS, REPAIRS, Trim casing -
front door - 5 door - up to 04MY.
Page 642 of 1007
EXTERIOR FITTINGS
REPAIRS 76-2-1
EXTERIOR FITTINGS REPAIRS
Wing - front
$% 76.10.24
Remove
1.Remove front mud flap.
+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - front.
2.Remove lower sill finisher.
+ EXTERIOR FITTINGS, REPAIRS,
Finisher - sill - lower.
3.Remove 4 bolts securing rear of front wing.
4.Release wheel arch liner from rear of front
wing.5.Remove 2 bolts securing wing bracket to 'A'
post.
6.Remove 4 bolts securing top of wing.
7.Remove bolt securing front of wing to bracket
on body.
8.Remove screw securing wheelarch liner to
under side of wing.
9.Release wing from body and disconnect
multiplug from repeater lamp.
10.Remove front wing from body.
11.Remove side repeater lamp from front wing.
Page 643 of 1007

EXTERIOR FITTINGS
76-2-2 REPAIRS
Refit
1.Fit side repeater lamp to front wing.
2.Position front wing to body.
3.Connect repeater lamp multiplug.
4.Align front wing to body.
5.Fit bolts securing rear wing to 'A' post, top of
wing and front of wing, but do not tighten at this
stage.
6.Align wing and tighten bolts in sequence shown
to 5 Nm (3.5 lbf.ft).
7.Align wheel arch liner to rear of wing.
8.Fit screw securing wheel arch liner to under
side of wing.
9.Fit lower sill finisher.
+ EXTERIOR FITTINGS, REPAIRS,
Finisher - sill - lower.
10.Fit front mud flap.
+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - front.
Liner - front wheel arch
$% 76.10.48
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove road wheel.
3.Remove front mud flap.
+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - front.
4.Remove 3 screws securing wheel arch liner to
wing and bumper.
5.Remove 8 retaining studs securing wheel arch
liner to inner wing.
6.Release and remove wheel arch liner.
Refit
1.Fit wheel arch liner.
2.Fit retaining studs securing wheel arch liner to
inner wing.
3.Fit and tighten screws securing wheel arch liner
to wing and bumper.
4.Fit front mud flap.
+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - front.
5.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
6.Remove stand and lower vehicle.
Page 644 of 1007

EXTERIOR FITTINGS
REPAIRS 76-2-3
Liner - rear wheel arch
$% 76.10.49
Remove
1.Raise rear of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove road wheel(s).
3.Remove rear mud flap.
+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - rear.
4.Remove screw securing mud flap bracket to
bumper and remove bracket.
5.Remove 2 scrivets securing wheel arch liner to
wing.
6.Remove 3 screws securing wheel arch liner to
wing and bumper.
7.Remove 5 retaining studs securing wheel arch
liner to inner wing.
8.Release and remove wheel arch liner.Refit
1.Position wheel arch liner to inner wing.
2.Fit retaining studs securing wheel arch liner to
inner wing.
3.Fit and tighten screws securing wheel arch liner
to wing and bumper.
4.Fit scrivets securing wheel arch liner to wing.
5.Position mud flap bracket to bumper and
secure with screw.
6.Fit rear mud flap.
+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - rear.
7.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
8.Remove stands and lower vehicle.
Page 645 of 1007

EXTERIOR FITTINGS
76-2-4 REPAIRS
Panel - underbelly
$% 76.10.50
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove 2 screws securing bumper valance to
underbelly panel brackets.
3.Remove 4 screws securing wheel arch liners to
bumper valance, if fitted.
4.Remove 2 bolts securing rear of underbelly
panel.
5.Remove 6 bolts securing underbelly panel
frame.
6.Remove underbelly panel.
Refit
1.Position underbelly panel.
2.Fit bolts securing underbelly panel frame and
tighten to 45 Nm (33 lbf.ft).
3.Fit bolts securing rear of underbelly panel and
tighten to 8 Nm (6 lbf.ft).
4.Fit and tighten screws securing wheel arch
liners to bumper valance, if fitted.
5.Fit and tighten screws securing bumper
valance to brackets.
6.Remove stands and lower vehicle.
Mirror - exterior - electric
$% 76.10.57
Remove
1.Remove cheater panel.
2. Up to 04MY:Disconnect 2 Lucars from tweeter
and place cheater panel aside.From 04MY:
Disconnect multiplug from tweeter and position
cheater panel aside.
3.Disconnect multiplug from mirror.
4.Support mirror and remove 2 Torx screws.
From 04MY: Remove additional Torx screw.
5.
6.Remove exterior mirror.
7.Collect clamping plate.
Refit
1.Position mirror, locate clamping plate, fit and
tighten Torx screws to 6 Nm (4.5 lbf.ft).
2.Connect multiplug to mirror.
3. 04MY: Connect multiplug to tweeter.
4.Connect Lucars to tweeter in cheater panel.
5.Fit cheater panel to door.
Page 646 of 1007
EXTERIOR FITTINGS
REPAIRS 76-2-5
Mud flap - front
$% 76.10.83
Remove
1.Turn steering wheel to full lock.
2.Remove 3 screws securing mud flap.
3.Remove mud flap.
Refit
1.Position mud flap to body and secure with
screws.
2.Straighten steering.
Mud flap - rear
$% 76.10.85
Remove
1.Remove 3 screws securing mud flap.
2.Remove mud flap.
Refit
1.Position mud flap to body and secure with
screws.
Page 647 of 1007
EXTERIOR FITTINGS
76-2-6 REPAIRS
Bracket - spare wheel mounting
$% 76.11.18
Remove
1.Lower tail door glass.
2.Remove 3 screws securing high mounted stop
lamp bracket to spare wheel carrier.
3.Disconnect multiplug and remove lamp.
4.Remove 3 nuts securing spare wheel to
mounting bracket.
5.Remove spare wheel from mounting bracket.6.Remove 6 Torx bolts and 2 nuts securing spare
wheel mounting bracket to tail door.
7.Remove mounting bracket.
Refit
1.Position spare wheel mounting bracket to tail
door and tighten bolts to 13 Nm (10 lbf.ft).
2.Tighten mounting bracket nuts to 25 Nm (18
lbf.ft).
3.Position stop lamp and connect multiplug.
4.Fit stop lamp and secure with screws.
5.Fit spare wheel and tighten nuts to 45 Nm (33
lbf.ft).
6.Raise tail door glass.