Page 684 of 1007
INTERIOR TRIM COMPONENTS
REPAIRS 76-3-23
Drink tray assembly - fascia - up to 04MY
$% 76.46.41
Remove
1.Open cup holder and remove both rubber mats.
2.Remove 2 screws securing cup holder 
assembly and remove assembly.
Refit
1.Position cup holder assembly and secure with 
screws.
2.Fit rubber mates and close cup holder.
Stowage box - fascia
$% 76.46.45
Remove
1.Remove mat from stowage box to access 
screws.
2.Remove 2 screws.
3.Remove stowage box from fascia.
Refit
1.Position stowage box and secure with screws.
2.Fit mat to stowage box.
M76 4400 
         
        
        
     
        
        Page 689 of 1007
INTERIOR TRIM COMPONENTS
76-3-28 REPAIRS
11.Release headlining from front and rear door 
aperture seals.
12. Models with sun roof: Release and remove 
sun roof surround finisher from sun roof 
aperture.
13.Remove 5 retaining studs from headlining.
14.With assistance remove headlining through tail 
door.
NOTE: Do not carry out further dismantling if 
component is removed for access only.15.Release 8 tags securing front roof lamp support 
and remove support.
16.Remove 14 nuts from stowage pockets, collect 
backing plates and remove stowage pockets. 
         
        
        
     
        
        Page 690 of 1007

INTERIOR TRIM COMPONENTS
REPAIRS 76-3-29
Refit
1.Position stowage pockets, and backing plates 
to headlining and secure with nuts.
2.Position roof lamp support and secure retaining 
tags.
3.With assistance position headlining and secure 
with retaining studs.
4. Models with sun roof: Position sun roof 
surround finisher and secure in position.
5.Locate headlining to front and rear door 
aperture seals.
6.Fit and secure 'B/C' post upper finishers.
7.Position rear interior lamp and connect 
multiplug.
8.Fit rear interior lamp to headlining.
9.Position front interior lamp and connect 
multiplug.
10.Fit front interior lamp to headlining and secure 
with bolts.
11.Fit grab handle blanking plugs.
12.Fit grab handles, tighten screws and fit screw 
covers.
13.Fit both sun visors.
 
 +  INTERIOR TRIM COMPONENTS, 
REPAIRS, Sun visor.
14.Fit 'A' post upper trim finishers.
 
 +  INTERIOR TRIM COMPONENTS, 
REPAIRS, Trim finisher - 'A' post - upper - 
renew.
15.Fit rear quarter upper trim casings.
 
 +  INTERIOR TRIM COMPONENTS, 
REPAIRS, Trim casing - rear quarter - upper 
- 5 door. 
         
        
        
     
        
        Page 727 of 1007
HOOD
76-7-2 REPAIRS
Frame & hood cover - assembly - remove 
for access & refit 
$% 76.61.10.99
Remove
1.Remove both side screens, lift Velcro, release 
zips and press studs.
2.Release stowage cover.3.Release tension on side bars.
4.Release 'E' post fabric.
5.Release hood frame from rear lockbars. 
         
        
        
     
        
        Page 936 of 1007
LIGHTING
REPAIRS 86-2-5
Lamp assembly - flasher side repeater - 
front
$% 86.40.53
Remove
1.Push lamp towards rear of vehicle to release 
spring clip, and release lamp from wing.
2.Disconnect multiplug.
Refit
1.Connect multiplug to lamp and secure lamp to 
wing.
Lamp assembly - tail
$% 86.40.70
Remove
1.Remove 2 Torx screws securing tail lamp to 
bumper. Illustrations show up to 04MY.
2.Release lamp, disconnect multiplug and 
remove lamp.
NOTE: Do not carry out further dismantling if 
component is removed for access only.
3.Remove multiplug and bulb holders from tail 
lamp.
Refit
1.Fit multiplug and bulb holders to replacement 
tail lamp.
2.Position tail lamp, connect multiplug and 
secure to bumper with Torx screws. 
         
        
        
     
        
        Page 984 of 1007
HARNESSES
REPAIRS 86-7-9
81.Release and disconnect rear window lift and 
wash/wipe relays.
82.Disconnect 3 multiplugs from tail door harness.
83.Disconnect rear screen washer tube.
84.Disconnect multiplug from towing electrics.
85.Remove nut from RH rear earth header and 
release header.86.Remove 3 Torx screws securing RH tail lamp to 
body.
87.Disconnect multiplugs and remove tail lamp.
88.Disconnect multiplugs from LH tail lamp.
89.Remove nut from LH rear earth header and 
release header. 
         
        
        
     
        
        Page 985 of 1007

HARNESSES
86-7-10 REPAIRS
90.Remove 4 screws from rear bumper lamps, 
release lamps and disconnect multiplugs.
91.Release harness clips and pull harness into 
luggage compartment.
92.Release main harness retaining clips and pull 
harness into vehicle interior.
93.Remove main harness.Refit
1.Lay main harness in vehicle.
2.Locate rear section and secure in retaining 
clips.
3.Feed harness to rear bumper lamps, secure in 
clips and grommets.
4.Connect multiplugs to rear bumper lamps, fit 
rear lamps and secure with screws.
5.Fit LH rear earth header and secure with nut.
6.Connect multiplugs to LH tail lamp.
7.Position RH tail lamp and connect multiplugs.
8.Fit RH tail lamp and secure with Torx screws.
9.Fit RH rear earth header and secure with nut.
10.Connect multiplug to towing electrics.
11.Connect rear screen washer tube.
12.Connect tail door harness multiplugs.
13.Connect and fit rear window lift and wash/wipe 
relays.
14.Position harness into luggage compartment.
15.Connect both rear ABS speed sensor 
multiplugs and secure harness grommets.
16.Connect multiplug to fuel pump.
17.Fit fuel pump access cover and secure with 
screws.
18.Fit luggage compartment carpet.
 
 +  INTERIOR TRIM COMPONENTS, 
REPAIRS, Carpet - luggage compartment.
19.Connect multiplugs at the base of 'B/C' Posts.
20.Fit all harness clips to interior of vehicle.
21.Fit multiplugs and earth header to LH lower 'A' 
post.
22.Fit earth header to RH lower 'A' post.
23.Connect multiplug to window lift ECU.
24.Fit face level vent ducting.
25.Fit steering column to bracket and secure with 
nuts.
26.Fit rear heater ducting and secure with nut.
27.Secure harness to rear heater ducting with 
clips.
28.Position mounting bracket and secure relays.
29.Connect Lucar to handbrake switch.
30. Manual gearbox only: Connect multiplug to 
gear lever hill descent switch.
31.Connect multiplug to accelerometer.
32. Automatic gearbox only: Connect multiplugs 
to gear selector.
33.Connect heated oxygen sensor multiplug.
34.Fit earth header to floor tunnel and secure with 
nut.
35.Fit earth lead to airbag ECU and secure with 
bolt.
36.Connect multiplug to airbag ECU.
37.Connect multiplugs to brake light switch and 
brake pedal position switch.
38.Connect multiplug to throttle position sensor.
39.Fit harness clip to steering column.
40.Connect multiplug to steering column switch.