Page 988 of 1007
HARNESSES
REPAIRS 86-7-13
11.Disconnect 2 Lucars from rear screen element.
12.Remove 4 screws from door latch, release door
latch to access multiplugs and harness clips.
13.Disconnect 2 multiplugs from door lock.14.Disconnect multiplug from rear wiper motor.
15.Disconnect multiplug from rear window motor.
16.Release and disconnect 3 multiplugs and
washer tube from main harness at 'E' post.
Page 989 of 1007

HARNESSES
86-7-14 REPAIRS
17.Release tail door harness from 13 retaining
clips.
18.Release harness sheath from tail door and 'E'
post.
19.Remove harness from vehicle.Refit
1.Position harness to vehicle and secure in
retaining clips.
2.Secure harness sheath to tail door and 'E' post.
3.Connect multiplugs and washer tube to main
harness, secure multiplugs to body.
4.Connect multiplugs to window motor, wiper
motor and door lock.
5.Position door latch, fit and tighten screws.
6.Connect Lucars to heated rear screen.
7.Position number plate lamp housing, locate
seal and fit spacers.
8.Connect multiplug and Lucars to housing.
9.Fit housing and secure with nuts.
10.Connect washer tube behind spare wheel
carrier.
11.Secure harness clips to spare wheel carrier,
connect multiplug to CHMSL, fit CHMSL and
secure with screws.
12.Fit spare wheel and secure with nuts.
13.Fit tail door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
tail door.
14.Fit rear lower trim casing .
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 5 door.
Page 990 of 1007

HARNESSES
REPAIRS 86-7-15
Harness - interior lights - 5 door
$% 86.70.44
Remove
1.Remove fascia.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
2.Remove headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
3.Disconnect aerial connection and interior light
harness from main harness.
4.Disconnect multiplug from volumetric sensor.
5.Release 10 harness clips.
6.Remove harness.
Refit
1.Position harness and secure harness clips.
2.Connect multiplug to volumetric sensor.
3.Connect multiplug and aerial connection to
main harness.
4.Fit headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
5.Fit fascia.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
Harness - front door - 5 door
$% 86.70.65
Remove
1.Remove front door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.
2.Disconnect multiplugs from door lock, door
mirror and window motor.
3.Release 8 clips securing door harness to door.
4.Release 2 multiplugs from location at base of
'A' post and disconnect multiplugs.
5.Release sheath from front edge of door, and
pull harness from door.
6.Release sheath from 'A' post and pull harness
from 'A' post.
7.Remove door harness.
Refit
1.Position harness to 'A' post and feed harness
partly into 'A' post.
2.Feed sheath onto harness and locate sheath to
'A' post.
3.Feed harness through front edge of door and
secure sheath to door.
4.Connect and secure multiplugs at base of 'A'
post.
5.Position harness to door and secure with clips.
6.Connect multiplugs to door mirror, door lock
and window motor.
7.Fit front door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.
Page 1007 of 1007
INSTRUMENTS
88-8 REPAIRS
Refit
1.Clean fuel tank sender assembly and mating
face.
2.Fit new fuel tank sender assembly seal to fuel
tank.
3.Fit fuel tank sender assembly to fuel tank.
4.Using LRT-19-009 fit and secure fuel tank
sender assembly locking ring to fuel tank.
5. Models with FBH: Connect FBH hose to fuel
tank sender assembly and secure with clip.
6.Fit and secure pressure relief, fuel feed and
return hoses to fuel tank sender assembly.
7.Remove container from beneath fuel tank.
8.Connect multiplug to fuel tank sender
assembly.
9.Fit fuel tank sender assembly access panel and
secure with screws.
10.Position carpet to floor and secure with
fasteners.
11.Reposition rear seat.
12.Close rear and tail doors.
13.Connect battery earth lead.