Page 79 of 1007

GENERAL DATA
04-16
Fuel system - Td4 Diesel
System Common rail, direct injection
Fuel specification EN590 diesel*
⇒ Pump output 250 kPa (2.5 bar, 36.3 lbf.in
2)
Fuel pump
⇒ Up to 03 MY
⇒ Pump output
⇒ 03 MY onwardsElectric - submersible in fuel tank
250 kPa (2.5 bar, 36.3 lbf.in
2)
Fuel tank pump deleted, replaced by auxiliary delivery pump located
in RH rear wheel arch
Auxiliary delivery pump
⇒ Up to 03 MY
⇒ 03 MY onwardsElectrical - in line, located in engine compartment
Electrical - in line, located in RH rear wheel arch
Maximum delivery volume 240 litres per hour (52.75 imp. gallons) @ 12V
Fuel high pressure pump Bosch Cp1 mechanical high pressure, 3 radial piston
⇒ Drive Chain driven from crankshaft at 0.75 x engine speed
⇒ Pressure control Mounted on CP1, controlled by DDE 4.0
Pressure regulator
⇒ Up to 03 MY
⇒ 03 MY onwardsLocated in engine compartment between fuel filter and injection pump
Incorporated with in-tank suction and sender module
⇒ Pressure (nominal) 2.4 to 2.8 bar (34.8 to 40.6 lbf.in
2)
Injectors:
⇒ Make
⇒ Nozzle type
⇒ Position
⇒ Impedance
⇒ Injector operating pressureBosch CRI 0445 110 030
DSLA 145P 868
Central
14.5 Ω ± 5% @ 20%
250 - 1350 bar (3625 - 19575 lbf.in
2)
Injection begins:
⇒ Pre-injection (maximum) 60° BTDC
⇒ Main injection (maximum) 25° BTDC
⇒ Post injection 100 - 200° crank ATDC
Injection timing Controlled by Bosch DDE 4.0 engine management system for
common rail injection
Injection quantity 1 - 80 mm
3
Pre-delivery fuel pressure sensor
⇒ Up to 03 MY
⇒ 03 MY onwardsBosch / DS-K-400/50, located in filter head
Bosch /DS-K-400kPa, in-line, located in engine compartment
⇒ Pressure 400 kPa (58.0 lbf/in
2)
Fuel rail pressure sensor:
⇒ Measuring range 0 - 1500 bar (0-21750 lbf/in
⇒ Over pressure (max.) 1800 bar (26100 lbf/in
2)
⇒ Burst pressure 3000 bar (43500 lbf/in
2)
⇒ Temperature range -40°C to +120°C (-40°F to +248°F)
Fuel filter
⇒ Up to 03 MY
⇒ From 03 MYIn-line between auxiliary fuel pump and high-pressure fuel injection
pump, located in engine compartment
In-line, located in RH rear wheel arch
Page 90 of 1007

GENERAL DATA
04-27
Steering
* The steering geometry settings are given in degrees and minutes, decimal parts of a degree and millimetres.
Steering and suspension geometry settings are for a vehicle at unladen weight.
Type Power assisted rack and pinion
Steering column Height adjustable by 3.5° or 30 mm vertical movement of steering
wheel
Turns - lock to lock 3.20
Turning circle: 11.38 m (37 ft 1.2 in) - with a 215/65 tyre
Overall ratio 19.5: 1
Wheel alignment*
Front
⇒ Camber angle (negative): -0° 15' ± 0° 45' (-0.25° ± 0.75°)
⇒ Cross camber angle 1° (1°) Maximum
⇒ Castor angle: 3° 30' ± 1° (3.92° ± 1.0°)
⇒ Cross castor angle 1° (1°) Maximum
⇒ King pin inclination 12° 18' (12.3°)
⇒ Front wheel alignment - total toe-out: - 0° 14' ± 0° 14' (- 0.23° ± 0.23°)
Rear
⇒ Camber angle (negative): -0° 30' ± 0° 45' (0.5° ± 0.75°)
⇒ Cross camber angle 1° (1°) Maximum
⇒ Thrust angle: 0° 0' ± 0° 6' (0° ± 0.10°)
⇒ Rear wheel alignment - total toe-in: 0° 20' ± 0° 15' (0.3° ± 0.25°)
Power assisted steering
Maximum Operating Pressure ( limited by pressure
relief valve in pump):
⇒ K1.8 90 - 100 bar (1305 - 1450 lbf/in
2)
⇒ KV6 & Td4 90 - 100 bar (1305 - 1450 lbf/in
2)
Pressure at idle 5 - 7 bar (72.5 - 101.5 lbf/in
2)
Maximum flow 5.5 ± 0.5 litres/min. (1.45 ± 0.13 US gal/min), limited by flow control
valve in pump
Page 91 of 1007

GENERAL DATA
04-28
Front Suspension
Type Independent, MacPherson struts with coil springs, lower "L" shaped
arms and anti-roll bar
Nominal height to wheel arch from hub centre* 453 mm (17.83 in)
Road spring identification (colour code):
Td4 with manual gearbox
⇒ Colour code YELLOW / BLUE
⇒ Total coils 6
⇒ Active coils 5
⇒ Wire diameter 14.87 mm (0.585 in)
⇒ Free length 367 mm (14.45 in)
Td4 with automatic gearbox, non air conditioning
⇒ Colour code YELLOW / WHITE
⇒ Total coils 6
⇒ Active coils 5
⇒ Wire diameter 14.87 mm (0.585 in)
⇒ Free length 367 mm (14.445 in)
Td4 with automatic gearbox and air conditioning
⇒ Colour code YELLOW / BROWN
⇒ Total coils 6
⇒ Active coils 5
⇒ Wire diameter 14.866 mm (0.5853 in)
⇒ Free length 375 mm (14.76 in)
K1.8 without air conditioning
⇒ Colour code YELLOW / PINK
⇒ Total coils 5.5
⇒ Active coils 4.5
⇒ Wire diameter 14.03 mm (0.552 in)
⇒ Free length 359 mm (14.13 in)
K1.8 with air conditioning
⇒ Colour code YELLOW / GREY
⇒ Total coils 5.5
⇒ Active coils 4.5
⇒ Wire diameter 14.03 mm (0.552 in)
⇒ Free length 359 mm (14.13 in)
KV6 without air conditioning
⇒ Colour code YELLOW / BLUE
⇒ Total coils 6
⇒ Active coils 5
⇒ Wire diameter 14.87 mm (0.585 in)
⇒ Free length 367 mm (14.45 in)
KV6 with air conditioning
⇒ Colour code YELLOW / WHITE
⇒ Total coils 6
⇒ Active coils 5
⇒ Wire diameter 14.87 mm (0.585 in)
⇒ Free length 371 mm (14.61 in)
Page 93 of 1007
GENERAL DATA
04-30
Rear Suspension
* At unladen weight
Type Independent, MacPherson struts with coil springs and lower
"trapezoidal links"
All models, except those with Sports
Suspension:Nominal height to wheel arch from hub
centre*463 mm (18.228 in) ± 10 mm (0.39)
Models with Sports Suspension only:Nominal height
to wheel arch from hub centre*433 mm (17.047 in)
Road spring identification:
All models except Sports Suspension
⇒ Colour code WHITE / GREEN
Total coils 6.42
Active coils 4.7
Wire diameter 13.825 mm (0.5443 in)
Free length 349.86 (13.774 in)
Models with Sports Suspension, (fitted from 04MY)
⇒ Colour code ORANGE / ORANGE
⇒ Total coils 6.8
⇒ Active coils 5.6
⇒ Wire diameter 13.97
⇒ Free length 311
Page 94 of 1007
GENERAL DATA
04-31
Brakes
Front disc brakes
Type Pin-slider caliper with ventilated disc, self-adjusting
Disc diameter 262 mm (10.31 in)
Disc thickness:
⇒ New
⇒ Service limit20.8 - 21.00 mm (0.818 - 0.826 in)
18.00 mm (0.708 in)
Disc run-out (maximum) 0.040 mm (0.0016 in), with wheel on
Pad minimum thickness 3.00 mm (0.118 in)
Rear drum brakes
Drum inside diameter 254 mm (10.00 in)
Drum wear limit 255.49 mm (10.059 in), discard drum
Lining minimum thickness 2.00 mm (0.079 in)
Drum ovality limit 0.012 mm (0.0005 in)
Master cylinder
Bore diameter 23.80 mm (0.937 in)
Brake servo
Servo boost ratio 4.5 : 1
Parking brake
Type Mechanically operated via twin cables on rear drum brakes
Anti-lock braking system
Circuit type Diagonal split, dual circuit, 4-sensor ABS
ABS type TEVES MK20 with ABS, Hill Descent Control (HDC), Electronic
Traction Control (ETC) and Electronic Brakeforce Distribution (EBD)
Page 95 of 1007
GENERAL DATA
04-32
Wheels and tyres
Tyre pressures
Wheel type and size:
⇒ Standard 51/2 J x 15" steel
⇒ Option 51/2 J x 15" alloy
⇒ Option 6.0 J x 16" alloy
⇒ Option 6.0 J x 16" alloy
Tyre sizes
5
1/2 J x 15" Wheels 195/80 R15 'Multi terrain' tyre
6 J x 16" Wheels 225/55 R17 'Multi terrain' tyre
7 J x 17" Wheels 225/55 R17 'Multi terrain' tyre
Front and rear – all engine variations
⇒ Normal driving conditions (up to 4 passengers and
luggage)2.1 bar (30 lbf/in
2)
⇒ Maximum Gross Vehicle Weight 2.1 bar (30 lbf/in
2)
⇒ Towing 2.1 bar (30 lbf/in
2)
Page 98 of 1007
GENERAL DATA
04-35
Dimensions
* At EEC kerb weight
Overall length (inc. 195/80 spare wheel/tyre):
⇒ K1.8 4368 mm (14 ft 4 in)
⇒ KV6 4433 mm (14 ft 7 in)
⇒ Td4 4368 mm (14 ft 4 in)
Overall width (including mirrors 2.068 m (6 ft 9.4 in)
Overall height (including roof bars and cross rails)* 1.708 m (5 ft 7.2 in)
Overall height (including roof bars and cross rails)*
⇒ 3 door 1.808 m (5 ft 11.2 in)
⇒ 5 door 1.828 m (5 ft 11.9 in)
Ground clearance (minimum)*: 186 mm (7.3 in)
Wading depth (maximum) 400 mm (15.7 in)
Wheelbase 2.557 m (8 ft 4.7 in)
Maximum approach angle
*30.5°
Maximum departure angle (with towbar)
*24°
Maximum departure angle (without towbar)
*33.9°
Maximum breakover angle 24°
Track:
⇒ Front
⇒ Rear1534 mm (60.4 in)
1545 mm (60.8 in)
Page 104 of 1007
TORQUE WRENCH SETTINGS
06-1
TORQUE WRE NCH SETTINGS
Maintenance
TORQUE DESCRIPTION METRIC IMPERIAL
K1.8 engine oil drain plug 25 Nm 18 lbf.ft
KV6 engine oil drain plug 25 Nm 18 lbf.ft
Td4 engine oil drain plug 28 Nm 21 lbf.ft
Td4 engine oil filter cap 25 Nm 18 lbf.ft
Automatic gearbox oil drain plug 45 Nm 33 lbf.ft
Automatic gearbox oil filler/level plug 14 Nm 10 lbf.ft
Manual gearbox oil drain plug 35 Nm 26 lbf.ft
Manual gearbox oil filler/level plug 35 Nm 26 lbf.ft
Road wheel bolts - Alloy and steel wheels 115 Nm 85 lbf.ft