2001 LAND ROVER FREELANDER oil pressure

GENERAL DATA
04-33
Heating and Ventilation
Air Conditioning
PTC heater - Td4 engine - if fitted
⇒ Make/Type Catem, 900 Watt output, 12 volt supply, located in Hevac unit
FBH - Td4 engine - if fitted
⇒ Make/Type Webasto Thermotop C, self-regulating, 5 kW output
System CFC free, sealed, closed-loop system
Refrigerant HFC - R134a
Refrigerant charge quantity:
All models except LHD KV6
LHD KV6 models540 ± 25 grammes
430 ± 25 grammes
Compressor, up to 04MY (some very early 04MY
vehicles may be fitted with this type of compressor):
⇒ Type Denso - variable displacement, 7-cylinder swash plate unit
⇒ High Pressure Blow-off valve 35.3 bar (3.53 MPa, 512 lbf/in
2)
⇒ Displacement (Min.) 5%
⇒ Displacement (Max.) 95%
Compressor, 04MY onwards
⇒ Type Sanden PXV16 - variable displacement, 7-cylinder swash plate unit
⇒ High Pressure Blow-off valve 35.3 bar (3.53 MPa, 512 lbf/in
2)
⇒ Displacement (Min.) 3%
⇒ Displacement (Max.) 100%
Lubricating oil Nippon Denso ND-8
Evaporator thermostat:
⇒ Opens
⇒ Closes+2 °C (+36 °F)
-4 °C (+25 °F)
Condenser fan control PWM signal from ECM to cooling fan control unit
Refrigerant Pressure Sensor
Low pressure limit:
⇒ A/C on (pressure rising) 2.25 ± 0.2 bar (32.6 ± 2.9 lbf/in
2)
⇒ A/C off (pressure falling) 1.96 ± 0.2 bar (28.4 ± 2.9 lbf/in
2)
High pressure limit:
⇒ A/C off (pressure rising) 31.4 ± 2.0 bar (455.3 ± 29 lbf/in
2)
⇒ A/C on (pressure falling) 25.5 ± 2.0 bar (369.8 ± 29 lbf/in
2)

TORQUE WRENCH SETTINGS
06-3
† Tighten in sequence
* Fit new bolt
Fuel pump sprocket retaining nut 65 Nm 48 lbf.ft
Fuel rail Allen screws 24 Nm 18 lbf.ft
Fuel rail to coolant rail bolts 10 Nm 7.5 lbf.ft
Fuel rail to support bracket bolts 10 Nm 7.5 lbf.ft
Glow plugs18 Nm 13 lbf.ft
Heatshield to coolant rail Allen screws 8 Nm 6 lbf.ft
Hose adaptor to cylinder head bolts 8 Nm 6 lbf.ft
LH engine mounting to gearbox bracket through bolt 100 Nm 74 lbf.ft
LH engine mounting to body 45 Nm 33 lbf.ft
Lower coolant rail support bracket bolts 15 Nm 11 lbf.ft
Main bearing cap bolts:
⇒ 1st. Stage
† 20 Nm 15 lbf.ft
⇒ 2nd Stage
† +70°+70°
Oil cooler to oil filter housing bolts 22 Nm 16 lbf.ft
Oil feed guide rail bolts 10 Nm 7.5 lbf.ft
Oil filter cap25 Nm 18 lbf.ft
Oil filter housing bolts 25 Nm 18 lbf.ft
Oil pick-up strainer to oil pump bolts 10 Nm 7.5 lbf.ft
Oil pressure switch 38 Nm 28 lbf.ft
Oil pump drive gear to oil pump drive shaft Torx bolt 25 Nm 18 lbf.ft
Oil pump to cylinder block 25 Nm 18 lbf.ft
PAS pipe clip to engine lifting eye bolt 10 Nm 7.5 lbf.ft
Sump: †
⇒ M6 bolts10 Nm 7.5 lbf.ft
⇒ M8 bolts28 Nm 21 lbf.ft
Sump drain plug28 Nm 21 lbf.ft
Sump plate bolts10 Nm 7.5 lbf.ft
Timing chain support guides 20 Nm 15 lbf.ft
Timing chain tensioner access plug 30 Nm 22 lbf.ft
Timing chain tensioner bolt 10 Nm 7.5 lbf.ft
Timing cover bolts
† 15 Nm 11 lbf.ft
Turbocharger to exhaust manifold bolts 45 Nm 33 lbf.ft
Turbocharger outlet pipe fixing bolts:
⇒ 6mm10 Nm 7.5 lbf.ft
⇒ 8mm25 Nm 18 lbf.ft
Vacuum pump bolts 22 Nm 16 lbf.ft

TORQUE WRENCH SETTINGS
06-4
Engine – K1.8
TORQUE DESCRIPTION METRIC IMPERIAL
Big end bearing cap dowel bolts:
⇒ Stage 120 Nm 15 lbf.ft
⇒ Stage 2+45°+45°
Bearing ladder to cylinder block bolts:
⇒ Stage 1
†++5 Nm 3.5 lbf.ft
⇒ Stage 2
† ++30 Nm 22 lbf.ft
Camshaft carrier to cylinder head bolts
†++10 Nm 7.5 lbf.ft
Camshaft cover to carrier bolts
†8 Nm 6 lbf.ft
Camshaft gear bolt 65 Nm 48 lbf.ft
Camshaft rear oil seal cover plate bolts:
⇒ Exhaust25 Nm 18 lbf.ft
⇒ Inlet6 Nm 4.5 lbf.ft
Camshaft sensor bolt 8 Nm 6 lbf.ft
Camshaft timing belt lower front cover bolts 9 Nm 7 lbf.ft
Camshaft drive belt upper front cover bolts 5 Nm 3.5 lbf.ft
Camshaft timing belt rear cover bolts 9 Nm 7 lbf.ft
Camshaft timing belt tensioner bolt
* 25 Nm 18 lbf.ft
Camshaft upper cover to rear cover bolts 5 Nm 3.5 lbf.ft
Coolant outlet elbow to cylinder head bolts 9 Nm 7 lbf.ft
Crankshaft pulley bolt 205 Nm 151 lbf.ft
Cylinder head bolts
⇒ Stage 1
†20 Nm 15 lbf.ft
⇒ Stage 2
†+180 °+180 °
⇒ Stage 3
†+180 °+180 °
Dipstick tube to cylinder block 10 Nm 7.5 lbf.ft
Dipstick tube bracket and thermostat housing to cylinder block bolt 10 Nm 7.5 lbf.ft
Engine earth lead to body nut 9 Nm 7 lbf.ft
Engine harness to oil pump housing bolts 10 Nm 7.5 lbf.ft
Engine LH gearbox mounting bracket through bolt 80 Nm 59 lbf.ft
Engine LH mounting bracket to body bolts 45 Nm 33 lbf.ft
Engine lower steady to sump mounting bracket bolt 80 Nm 59 lbf.ft
Engine lower steady bracket to sump bolts 100 Nm 74 lbf.ft
Engine lower steady to subframe bolt 80 Nm 59 lbf.ft
Engine steady to LH mounting bolt 25 Nm 18 lbf.ft
Engine steady (lower) to rear beam bolt 80 Nm 59 lbf.ft
Engine steady (lower) to sump mounting bracket bolt 80 Nm 59 lbf.ft
Engine steady (upper RH) to body bolt 80 Nm 59 lbf.ft
Engine steady (upper RH) to top arm bolt 80 Nm 59 lbf.ft
Engine to gearbox top and front cover plate bolts and nuts 80 Nm 59 lbf.ft
Flywheel to crankshaft bolts
†*80 Nm 59 lbf.ft
Front cover plate to gearbox M6 bolt 9 Nm 7 lbf.ft
Ignition coils to camshaft cover bolts 8 Nm 6 lbf.ft
Oil pick-up strainer bolt 12 Nm 9 lbf.ft
Oil pick-up strainer support bracket to oil rail bolt 12 Nm 9 lbf.ft
Oil pressure switch
+17 Nm 12.5 lbf.ft
Oil pressure relief valve plug
+25 Nm 18 lbf.ft
Oil pump to cylinder block bolts
†*10 Nm 7.5 lbf.ft
Oil rail to bearing ladder nuts
++9 Nm 7 lbf.ft

TORQUE WRENCH SETTINGS
06-5
† Tighten in sequence
* New bolt(s) must be fitted
+ Apply sealant, Part No. STC 50552 to threads
++ Apply sealant, Part No. STC 4600 to threads
Oil temperature sensor 17 Nm 12.5 lbf.ft
Pressure plate to flywheel bolts 25 Nm 18 lbf.ft
Spark plugs25 Nm 18 lbf.ft
Spark plug cover screws 10 Nm 7.5 lbf.ft
Sump to engine bearing ladder bolts:
⇒ M8 x 25 bolts
† ++25 Nm 18 lbf.ft
⇒ M8 x 60 bolts
† ++30 Nm 22 lbf.ft
Sump to gearbox bolts
†45 Nm 33 lbf.ft
Sump drain plug28 Nm 21 lbf.ft
Timing belt tensioner bolt * 22 Nm 16 lbf.ft
Top arm to RH hydramount and engine:
⇒ Bolts170 Nm 125 lbf.ft
⇒ Nut85 Nm 63 lbf.ft TORQUE DESCRIPTION METRIC IMPERIAL

TORQUE WRENCH SETTINGS
06-7
† Tighten in sequence
*New bolts must be fitted
+ Apply sealant, Part No. STC50552 to threads
++ Apply sealant, Part No. STC 4600 to threads
+++ Apply sealant, Part No. STC 50550 to threads
Ignition coils to LH inlet manifold nut and bolts 9 Nm 7 lbf.ft
Ignition plug top coils to spark plug bolts 9 Nm 7 lbf.ft
Inlet manifold to cylinder head nuts and bolts 25 Nm 18 lbf.ft
IRD support bracket to front mounting plate bolts 45 Nm 33 lbf.ft
IRD support bracket to sump bolts 45 Nm 33 lbf.ft
LH mounting to body bolts 48 Nm 35 lbf.ft
LH mounting bracket to gearbox bolts 85 Nm 63 lbf.ft
LH mounting to gearbox bracket through bolt 100 Nm 74 lbf.ft
Oil cooler to sump mounting bracket nuts 25 Nm 18 lbf.ft
Oil cooler pipes to oil filter and oil cooler unions 26 Nm 19 lbf.ft
Oil dipstick tube bracket to cylinder block bolt 9 Nm 7 lbf.ft
Oil pick-up strainer to bearing ladder bolts
+8 Nm 6 lbf.ft
Oil pressure relief valve plug nut
+25 Nm 18 lbf.ft
Oil pressure switch 14 Nm 10 lbf.ft
Oil pump to cylinder block bolts
†
⇒ Stage 1
⇒ Stage 25 Nm
9 Nm4 lbf.ft
7 lbf.ft
PAS pipe to engine front mounting plate bolt 25 Nm 18 lbf.ft
PAS pipe support bracket to RH hydramount nut 85 Nm 63 lbf.ft
Sump to lower crankcase bolts
†++35 Nm 26 lbf.ft
Timing belt cover (front LH and RH) bolts 4 Nm 3 lbf.ft
Timing belt cover (lower) to cylinder block bolts 9 Nm 7 lbf.ft
Timing belt cover (rear LH and RH) bolts 4 Nm 3 lbf.ft
Rear timing belt cover backplate bolts 9 Nm 7.5 lbf.ft
Top arm to RH hydramount nut 85 Nm 63 lbf.ft
Top arm bracket to engine front plate and RH mounting bolts 100 Nm 74 lbf.ft

TORQUE WRENCH SETTINGS
06-12
Fuel Delivery System – Diesel
TORQUE DESCRIPTION METRIC IMPERIAL
Air cleaner cover Allen screws 8 Nm 6 lbf.ft
Condenser to radiator bolts 3 Nm 2.2 lbf.ft
Filler neck to body nuts and bolt 9 Nm 6.5 lbf.ft
Fuel cooler to mounting bracket bolts 10 Nm 7 lbf.ft
Fuel cooler matrix to bonnet locking platform nuts 10 Nm 7 lbf.ft
Fuel cut-off (inertia) switch to bracket nuts 2 Nm 1.5 lbf.ft
Fuel injector clamp nuts 10 Nm 7 lbf.ft
Fuel injector pipe union nuts 20 Nm 15 lbf.ft
Fuel injection pump nuts 24 Nm 18 lbf.ft
Fuel injection pump sprocket nut 65 Nm 48 lbf.ft
Fuel injector studs 10 Nm 7 lbf.ft
Fuel pressure regulator Torx screws 9 Nm 6.5 lbf.ft
Fuel pressure sensor 38 Nm 28 lbf.ft
Fuel pump/sender unit to tank locking ring 35 Nm 26 lbf.ft
Fuel rails to support bracket bolt 10 Nm 7.5 lbf.ft
Fuel rail Allen screws 24 Nm 18 lbf.ft
Fuel tank to body bolts 45 Nm 33 lbf.ft
Glow plugs20 Nm 15 lbf.ft
High pressure fuel pipe union nuts 20 Nm 15 lbf.ft
Intercooler to radiator bolts 3 Nm 2.2 lbf.ft
Low pressure fuel rail bolts 10 Nm 7 lbf.ft
Timing case access plug 30 Nm 22 lbf.ft
Turbocharger boost control solenoid valve mounting bracket to turbocharger bolts 10 Nm 7 lbf.ft
Turbocharger boost control solenoid valve to mounting rubber nuts 5 Nm 3.7 lbf.ft
Turbocharger boost pressure sensor to inlet manifold bolt 8 Nm 6 lbf.ft
Turbocharger oil drain pipe bracket bolts 20 Nm 15 lbf.ft
Turbocharger oil drain pipe flange bolts 8 Nm 6 lbf.ft
Turbocharger oil feed pipe banjo bolts 22 Nm 16 lbf.ft
Turbocharger outlet pipe to bracket bolts:
⇒ 6 mm10 Nm 7 lbf.ft
⇒ 8 mm20 Nm 15 lbf.ft
Turbocharger to exhaust manifold bolts 50 Nm 37 lbf.ft

TORQUE WRENCH SETTINGS
06-13
Fuel delivery system – Petrol
1 Tighten in sequence using the procedure defined in 'Repairs' section.

+ ENGINE MANAGEMENT SYSTEM - SIEMENS, REPAIRS, Sensor - combined - manifold absolute
pressure/Intake air temperature (MAP/IAT).
TORQUE DESCRIPTION METRIC IMPERIAL
Air cleaner to battery tray bolts 9 Nm 7 lbf.ft
Fuel filler neck to body nuts and bolt 9 Nm 7 lbf.ft
Fuel pump/sender unit to tank locking ring 35 Nm 26 lbf.ft
Fuel rail to inlet manifold bolt 8 Nm 6 lbf.ft
Fuel tank to body bolts 40 Nm 29 lbf.ft
Heated Oxygen (HO
2S) Sensor 40 Nm 29 lbf.ft
Ignition coils to LH inlet manifold nuts and bolts - KV6 - Up to 03 Model Year 9 Nm 7 lbf.ft
Inertia (fuel cut-off) switch 2 Nm 1.5 lbf.ft
Intake Air Control Valve (IACV) to throttle body Allen screws 6 Nm 4.5 lbf.ft
Subframe to body bolts 190 Nm 140 lbf.ft
Throttle housing to inlet manifold bolts
1 (K1.8)
⇒1st. stage4 Nm 3 lbf.ft
⇒2nd. stage9 Nm 7 lbf.ft
Throttle body to inlet manifold chamber Torx screws (KV6) 8 Nm 6 lbf.ft
Throttle actuator support bracket to throttle body Torx screws (vehicles with cruise
control only)9 Nm 7 lbf.ft
Throttle position sensor to housing Torx screws 1.5 Nm 1.1 lbf.ft
VIS motor to inlet manifold chamber screws (KV6 only) 8 Nm 6 lbf.ft

CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS
09-4
Sealants
The following table lists those sealants which are
used during repair / overhaul procedures covered in
this manual; it is essential that the sealant specified
for a particular procedure is used at all times.
Component Application Land Rover
Part No.
Td4 Engine Camshaft cover
gasket joint linesSTC 50550
Td4 Engine Sump gasket joint
linesSTC 50550
K 1.8 Engine Oil pressure switch
threadsSTC 50552
K 1.8 Engine Oil pressure relief
valve plug threadsSTC 50552
K 1.8 Engine Oil temperature
sensor threadsSTC 50552
K 1.8 Engine Oil pump cover
plate screwsSTC 50552
K 1.8 Engine Camshaft carrier to
cylinder headSTC 4600
K 1.8 Engine Bearing ladder to
cylinder blockSTC 4600
K 1.8 Engine Sump to bearing
ladderSTC 4600
K 1.8 Engine Oil rail to bearing
ladderSTC 4600
K 1.8 Engine Crankshaft rear oil
seal STC 50550
K 1.8 Engine Cylinder liners to
cylinder blockRTC 3347
KV6 Engine Camshaft timing
belt backplate
cover boltsSTC 50552
KV6 Engine Oil pressure relief
valve plug threadsSTC 50552
KV6 Engine Oil pump cover
plate screwsSTC 50552
KV6 Engine Camshaft carrier to
cylinder headSTC 4600
KV6 Engine Sump to lower
crankcaseSTC 4600
KV6 Engine Oil pick-up strainer
boltSTC 50552
KV6 Engine Lower crankcase to
cylinder blockSTC 50550
KV6 Engine Cylinder liners to
cylinder blockRTC 3347
KV6 Engine Coolant stub pipe to
cylinder blockSTC 50554
Engine
Management
System -
MEMSSensor - Engine
Coolant
temperature (ECT)STC 50552
Cooling
System - KV6Cylinder block drain
plugSTC 50552
Manual
Gearbox - PG12 top bolts -
gearbox to engineSTC 50552
Manual
Gearbox -
GetragRear cover to
gearcaseSTC 4600
Manual
Gearbox -
GetragGearshift cover STC 4600
Intermediate
Reduction
DriveEnd cover gasket -
IRD housingSTC 4600
Automatic
Gearbox -
JatcoFluid pan to
gearcaseSTC 4600
Rear Axle and
Final DriveDifferential cover to
casingSTC 3811